en/ACS800-04/U4 Hardware Manuals - VAE ProSys sro

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$\ATS\schemi\ATS con S3-S4-S5\Rm002101.dwg - VAE ProSys sro$

82Isolation and grounding diagramX201 VREF-2 AGNDX211 VREF+2 AGND3 AI1+4 AI1-5 AI2+6 AI2-7 AI3+8 AI3-Common modevoltage betweenchannels ±15 V(Test voltage: 500 V AC)9 AO1+10 AO1-11 AO2+12 AO2-X221 DI12 DI23 DI34 DI4Jumper J1 settings:9 DGND15 DI56 DI67 +24VD8 +24VDJ1All digital inputs share acommon ground. This is thedefault setting.11 DIILGround10 DGND2X231 +24 V2 GNDX251 RO12 RO13 RO1X261 RO22 RO23 RO2X271 RO32 RO33 RO3(Test voltage:4kVAC)orGrounds of inputgroups DI1…DI4 andDI5/DI6/DIIL areseparate (insulationvoltage 50 V).Motor control and I/O board (RMIO)
83Installation checklistChecklistCheck the mechanical and electrical installation of the drive before start-up. Gothrough the checklist below together with another person. Read the Safetyinstructions on the first pages of this manual before you work on the unit.CheckMECHANICAL INSTALLATIONThe ambient operating conditions are allowed. (See Mechanical installation, Technical data:IEC data or NEMA data, Ambient conditions.)The unit is fixed properly into the cabinet. (See Planning the cabinet assembly andMechanical installation.)The cooling air will flow freely.The motor and the driven equipment are ready for start. (See Planning the electricalinstallation: Motor selection and compatibility, Technical data: Motor connection.)ELECTRICAL INSTALLATION (See Planning the electrical installation, Electrical installation.)Drive does not include the EMC filter option (+E202, +E200) or the +E202 and +E200 EMCfilter capacitors are disconnected if the drive is connected to an IT (ungrounded) system.The capacitors are reformed if stored over one year (refer to ACS600/800 CapacitorReforming Guide [3AFE64059629 (English)].The drive is grounded properly.The mains (input power) voltage matches the drive nominal input voltage.The mains (input power) connections at U1, V1 and W1 and their tightening torques are OK.Appropriate mains (input power) fuses and disconnector are installed.The motor connections at U2, V2 and W2 and their tightening torques are OK.The motor cable is routed away from other cables.There are no power factor compensation capacitors in the motor cable.The external control connections inside the drive are OK.There are no tools, foreign objects or dust from drilling inside the drive.Mains (input power) voltage cannot be applied to the output of the drive (with bypassconnection).Motor connection box and other covers are in place.Installation checklist
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ACS800-04 Drive Modules0.55 to 200
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3Update Notice
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5Connect the optional ASTO board as
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7NEW (page 109): ASTO-11CNominal in
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5Safety instructionsWhat this chapt
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7GroundingThese instructions are in
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9OperationThese warnings are intend
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11Table of contentsACS800 Single Dr
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13Motor cable shield . . . . . . .
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15Altitude derating . . . . . . . .
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17About this manualWhat this chapte
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19Installation and commissioning fl
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21Terms and abbreviationsTerm/Abbre
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23ACS800-04/U4What this chapter con
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25Main circuit and controlDiagramTh
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27Planning the cabinet assemblyWhat
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29Cooling and degrees of protection
Page 39 and 40: 31Inside the cabinetPrevent hot air
Page 41 and 42: 33Control panel mounting platform k
Page 43 and 44: 35Mechanical installationUnpacking
Page 45 and 46: 37Installation procedure1. Mark the
Page 47 and 48: 39R6 flange mounting12Lifting lugMo
Page 49 and 50: 41Planning the electrical installat
Page 51 and 52: 43Requirements tableThe following t
Page 53 and 54: 45Note 1: The abbreviations used in
Page 55 and 56: 47EEA / EuropeIf the drive is used
Page 57 and 58: 492) Circuit breakers which have be
Page 59 and 60: 51Selecting the power cablesGeneral
Page 61 and 62: 53Additional US requirementsType MC
Page 63 and 64: 55Before opening a contactor (DTC c
Page 65 and 66: 57Connection of a motor temperature
Page 67 and 68: 59Electrical installationWhat this
Page 69 and 70: 61Power cable connectionPower cable
Page 71 and 72: 63Frame sizes R2 to R4U1 V1 W1 UDC+
Page 73 and 74: 65Frame size R6: Cable terminal ins
Page 75 and 76: 67Connecting the control cablesConn
Page 77 and 78: 69360 degrees groundingInsulation12
Page 79 and 80: 71Installation of optional modules
Page 81 and 82: 7356 7RMIO boardRMIO board1 2 3 1 2
Page 83 and 84: 75Note: Location of the X41 termina
Page 85 and 86: 77Motor control and I/O board (RMIO
Page 87 and 88: 79External control connections (US)
Page 89: 81Relay outputsSwitching capacityMi
Page 93 and 94: 85MaintenanceWhat this chapter cont
Page 95 and 96: 87Fan replacement (R4)1. Loosen the
Page 97 and 98: 89Fan replacement (R6)To remove the
Page 99 and 100: 91Technical dataWhat this chapter c
Page 101 and 102: 93ACS800-04 sizeAA kWThree-phase su
Page 103 and 104: 95FusesgG and aR fuses for protecti
Page 105 and 106: 97Calculation exampleDrive:• ACS8
Page 107 and 108: 99ACS800-04 sizeUltrarapid (aR) fus
Page 109 and 110: 101The following parameters can eff
Page 111 and 112: 103NEMA dataRatingsThe NEMA ratings
Page 113 and 114: 105FusesUL class T fuses for branch
Page 115 and 116: 107Cable entriesBrake resistor, inp
Page 117 and 118: 109AGPS-11CNominal input voltage 11
Page 119 and 120: 111CE markingA CE mark is attached
Page 121 and 122: 113“C-tick” marking“C-tick”
Page 123 and 124: 115UL/CSA markingsULThe ACS800-04 a
Page 125 and 126: 117Dimensional drawingsWhat this ch
Page 127 and 128: 119Frame size R3 (with optional con
Page 129 and 130: 121Frame size R5 (with optional con
Page 131 and 132: 123Flange mounting kitsFlange mount
Page 133 and 134: 125Flange mounting kit for frame si
Page 135 and 136: 127Flange mounting kit for frame si
Page 137 and 138: 129AGPS boardDimensional drawings
Page 139 and 140: 131Resistor brakingWhat this chapte
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133ACS800-04 typeACS800-U4 typeBrak
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135Protection of frame sizes R2 to
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3AFE68372984 Rev E ENEFFECTIVE: 31.
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