en/ACS800-04/U4 Hardware Manuals - VAE ProSys sro

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$\ATS\schemi\ATS con S3-S4-S5\Rm002101.dwg - VAE ProSys sro$

60IT (ungrounded) systemsEnsure that the drive is not equipped with optional EMC filter, i.e. type code does notinclude selections +E200 or +E202.However if EMC filters exist, disconnect the EMC filter capacitors of selections+E202 and +E200 before connecting the drive to an ungrounded system. Fordetailed instructions on how to do this, please contact your local ABB distributor.WARNING! If a drive with EMC filter selection +E202 or +E200 is installed on an ITsystem [an ungrounded power system or a high resistance-grounded (over 30 ohms)power system], the system will be connected to earth potential through the EMCfilter capacitors of the drive. This may cause danger or damage the unit.Electrical installation
61Power cable connectionPower cable connectionDrive with brake chopper included1)PE2)INPUTU1 V1 W1R-UDC+R+UDC-OUTPUTU2 V2 W2For alternatives, seePlanning the electricalinstallation:Disconnecting device(means).(PE) PE (PE)L1 L2 L3External brakeresistor (360degrees groundingrequired)U1 V13 ~MotorW13)Connecting the power cables• Connect the twisted shield of the cable to the drive grounding terminal. Note:cable lugs are needed in frame sizes R2 and R3.• Supply cable grounding: If shielded cable is used, and the conductivity of theshield is < 50% of the conductivity of the phase conductor, use a separate PEcable (1) or a cable with a grounding conductor (2). With shielded cable 360°grounding of the supply cables is recommended.Motor cable grounding: Use a separate grounding cable (3) if the conductivity ofthe cable shield is < 50% of the conductivity of the phase conductor and there isno symmetrically constructed grounding conductor in the cable (see Planning theelectrical installation: Selecting the power cables).360 degrees grounding is required at the cabinet entry in first environmentinstallations. First environment EMC compliance is defined in chapter Technicaldata.Note: If there is a symmetrically constructed grounding conductor in the motorcable in addition to the conductive shield, connect the grounding conductor to thegrounding terminal at the drive and motor ends.Note: Do not use an asymmetrically constructed motor cable. Connecting itsfourth conductor at the motor end increases bearing currents and causes extrawear.Electrical installation
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ACS800-04 Drive Modules0.55 to 200
Page 7 and 8:
3Update Notice
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5Connect the optional ASTO board as
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7NEW (page 109): ASTO-11CNominal in
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5Safety instructionsWhat this chapt
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7GroundingThese instructions are in
Page 17 and 18: 9OperationThese warnings are intend
Page 19 and 20: 11Table of contentsACS800 Single Dr
Page 21 and 22: 13Motor cable shield . . . . . . .
Page 23 and 24: 15Altitude derating . . . . . . . .
Page 25 and 26: 17About this manualWhat this chapte
Page 27 and 28: 19Installation and commissioning fl
Page 29 and 30: 21Terms and abbreviationsTerm/Abbre
Page 31 and 32: 23ACS800-04/U4What this chapter con
Page 33 and 34: 25Main circuit and controlDiagramTh
Page 35 and 36: 27Planning the cabinet assemblyWhat
Page 37 and 38: 29Cooling and degrees of protection
Page 39 and 40: 31Inside the cabinetPrevent hot air
Page 41 and 42: 33Control panel mounting platform k
Page 43 and 44: 35Mechanical installationUnpacking
Page 45 and 46: 37Installation procedure1. Mark the
Page 47 and 48: 39R6 flange mounting12Lifting lugMo
Page 49 and 50: 41Planning the electrical installat
Page 51 and 52: 43Requirements tableThe following t
Page 53 and 54: 45Note 1: The abbreviations used in
Page 55 and 56: 47EEA / EuropeIf the drive is used
Page 57 and 58: 492) Circuit breakers which have be
Page 59 and 60: 51Selecting the power cablesGeneral
Page 61 and 62: 53Additional US requirementsType MC
Page 63 and 64: 55Before opening a contactor (DTC c
Page 65 and 66: 57Connection of a motor temperature
Page 67: 59Electrical installationWhat this
Page 71 and 72: 63Frame sizes R2 to R4U1 V1 W1 UDC+
Page 73 and 74: 65Frame size R6: Cable terminal ins
Page 75 and 76: 67Connecting the control cablesConn
Page 77 and 78: 69360 degrees groundingInsulation12
Page 79 and 80: 71Installation of optional modules
Page 81 and 82: 7356 7RMIO boardRMIO board1 2 3 1 2
Page 83 and 84: 75Note: Location of the X41 termina
Page 85 and 86: 77Motor control and I/O board (RMIO
Page 87 and 88: 79External control connections (US)
Page 89 and 90: 81Relay outputsSwitching capacityMi
Page 91 and 92: 83Installation checklistChecklistCh
Page 93 and 94: 85MaintenanceWhat this chapter cont
Page 95 and 96: 87Fan replacement (R4)1. Loosen the
Page 97 and 98: 89Fan replacement (R6)To remove the
Page 99 and 100: 91Technical dataWhat this chapter c
Page 101 and 102: 93ACS800-04 sizeAA kWThree-phase su
Page 103 and 104: 95FusesgG and aR fuses for protecti
Page 105 and 106: 97Calculation exampleDrive:• ACS8
Page 107 and 108: 99ACS800-04 sizeUltrarapid (aR) fus
Page 109 and 110: 101The following parameters can eff
Page 111 and 112: 103NEMA dataRatingsThe NEMA ratings
Page 113 and 114: 105FusesUL class T fuses for branch
Page 115 and 116: 107Cable entriesBrake resistor, inp
Page 117 and 118: 109AGPS-11CNominal input voltage 11
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111CE markingA CE mark is attached
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113“C-tick” marking“C-tick”
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115UL/CSA markingsULThe ACS800-04 a
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117Dimensional drawingsWhat this ch
Page 127 and 128:
119Frame size R3 (with optional con
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121Frame size R5 (with optional con
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123Flange mounting kitsFlange mount
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125Flange mounting kit for frame si
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127Flange mounting kit for frame si
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129AGPS boardDimensional drawings
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131Resistor brakingWhat this chapte
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133ACS800-04 typeACS800-U4 typeBrak
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135Protection of frame sizes R2 to
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3AFE68372984 Rev E ENEFFECTIVE: 31.
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