en/ACS800-04/U4 Hardware Manuals - VAE ProSys sro

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$\ATS\schemi\ATS con S3-S4-S5\Rm002101.dwg - VAE ProSys sro$

58A diagram of the cable routing is below.DriveMotor cablePower cablemin 300 mm (12 in.)Input power cablemin 200 mm (8 in.)90°Control cablesMotor cablemin 500 mm (20 in.)Control cable ducts24 V230 V(120 V)24 V230 V(120 V)Not allowed unless the 24 V cable isinsulated for 230 V (120 V) or insulatedwith an insulation sleeving for230 V (120 V).Lead 24 V and 230 V (120 V) controlcables in separate ducts inside thecabinet.Planning the electrical installation
59Electrical installationWhat this chapter containsThis chapter describes the electrical installation procedure of the drive.WARNING! The work described in this chapter may only be carried out by a qualifiedelectrician. Follow the Safety instructions on the first pages of this manual. Ignoringthe safety instructions can cause injury or death.Make sure that the drive is disconnected from the mains (input power) duringinstallation. If the drive is already connected to the mains, wait for 5 min afterdisconnecting mains power.Checking the insulation of the assemblyDriveDo not make any voltage tolerance or insulation resistance tests (e.g. hi-pot ormegger) on any part of the drive as testing can damage the drive. Every drive hasbeen tested for insulation between the main circuit and the chassis (2500 V rms50 Hz for 1 second) at the factory. Also, there are voltage-limiting circuits inside thedrive which cut down the testing voltage automatically.Input cableCheck the insulation of the input cable according to local regulations beforeconnecting it to the drive.ohmPEMotor and motor cableCheck the insulation of the motor and motor cable as follows:1. Check that the motor cable is disconnected from the drive output terminals U2,V2 and W2.M 2. Measure the insulation resistances of the motor cable and the motor betweeneach phase and the Protective Earth by using a measuring voltage of 1 kV DC.The insulation resistance must be higher than 1 Mohm.Electrical installation
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ACS800-04 Drive Modules0.55 to 200
Page 7 and 8:
3Update Notice
Page 9 and 10:
5Connect the optional ASTO board as
Page 11 and 12:
7NEW (page 109): ASTO-11CNominal in
Page 13 and 14:
5Safety instructionsWhat this chapt
Page 15 and 16: 7GroundingThese instructions are in
Page 17 and 18: 9OperationThese warnings are intend
Page 19 and 20: 11Table of contentsACS800 Single Dr
Page 21 and 22: 13Motor cable shield . . . . . . .
Page 23 and 24: 15Altitude derating . . . . . . . .
Page 25 and 26: 17About this manualWhat this chapte
Page 27 and 28: 19Installation and commissioning fl
Page 29 and 30: 21Terms and abbreviationsTerm/Abbre
Page 31 and 32: 23ACS800-04/U4What this chapter con
Page 33 and 34: 25Main circuit and controlDiagramTh
Page 35 and 36: 27Planning the cabinet assemblyWhat
Page 37 and 38: 29Cooling and degrees of protection
Page 39 and 40: 31Inside the cabinetPrevent hot air
Page 41 and 42: 33Control panel mounting platform k
Page 43 and 44: 35Mechanical installationUnpacking
Page 45 and 46: 37Installation procedure1. Mark the
Page 47 and 48: 39R6 flange mounting12Lifting lugMo
Page 49 and 50: 41Planning the electrical installat
Page 51 and 52: 43Requirements tableThe following t
Page 53 and 54: 45Note 1: The abbreviations used in
Page 55 and 56: 47EEA / EuropeIf the drive is used
Page 57 and 58: 492) Circuit breakers which have be
Page 59 and 60: 51Selecting the power cablesGeneral
Page 61 and 62: 53Additional US requirementsType MC
Page 63 and 64: 55Before opening a contactor (DTC c
Page 65: 57Connection of a motor temperature
Page 69 and 70: 61Power cable connectionPower cable
Page 71 and 72: 63Frame sizes R2 to R4U1 V1 W1 UDC+
Page 73 and 74: 65Frame size R6: Cable terminal ins
Page 75 and 76: 67Connecting the control cablesConn
Page 77 and 78: 69360 degrees groundingInsulation12
Page 79 and 80: 71Installation of optional modules
Page 81 and 82: 7356 7RMIO boardRMIO board1 2 3 1 2
Page 83 and 84: 75Note: Location of the X41 termina
Page 85 and 86: 77Motor control and I/O board (RMIO
Page 87 and 88: 79External control connections (US)
Page 89 and 90: 81Relay outputsSwitching capacityMi
Page 91 and 92: 83Installation checklistChecklistCh
Page 93 and 94: 85MaintenanceWhat this chapter cont
Page 95 and 96: 87Fan replacement (R4)1. Loosen the
Page 97 and 98: 89Fan replacement (R6)To remove the
Page 99 and 100: 91Technical dataWhat this chapter c
Page 101 and 102: 93ACS800-04 sizeAA kWThree-phase su
Page 103 and 104: 95FusesgG and aR fuses for protecti
Page 105 and 106: 97Calculation exampleDrive:• ACS8
Page 107 and 108: 99ACS800-04 sizeUltrarapid (aR) fus
Page 109 and 110: 101The following parameters can eff
Page 111 and 112: 103NEMA dataRatingsThe NEMA ratings
Page 113 and 114: 105FusesUL class T fuses for branch
Page 115 and 116: 107Cable entriesBrake resistor, inp
Page 117 and 118:
109AGPS-11CNominal input voltage 11
Page 119 and 120:
111CE markingA CE mark is attached
Page 121 and 122:
113“C-tick” marking“C-tick”
Page 123 and 124:
115UL/CSA markingsULThe ACS800-04 a
Page 125 and 126:
117Dimensional drawingsWhat this ch
Page 127 and 128:
119Frame size R3 (with optional con
Page 129 and 130:
121Frame size R5 (with optional con
Page 131 and 132:
123Flange mounting kitsFlange mount
Page 133 and 134:
125Flange mounting kit for frame si
Page 135 and 136:
127Flange mounting kit for frame si
Page 137 and 138:
129AGPS boardDimensional drawings
Page 139 and 140:
131Resistor brakingWhat this chapte
Page 141 and 142:
133ACS800-04 typeACS800-U4 typeBrak
Page 143 and 144:
135Protection of frame sizes R2 to
Page 146:
3AFE68372984 Rev E ENEFFECTIVE: 31.
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