en/ACS800-04/U4 Hardware Manuals - VAE ProSys sro

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$\ATS\schemi\ATS con S3-S4-S5\Rm002101.dwg - VAE ProSys sro$

84CheckModules with prevention of unexpected start option only (AGPS board): The prevention ofunexpected start circuit is completed.Installation checklist
85MaintenanceWhat this chapter containsSafetyThis chapter contains preventive maintenance instructions.WARNING! Read the Safety instructions on the first pages of this manual beforeperforming any maintenance on the equipment. Ignoring the safety instructions cancause injury or death.Maintenance intervalsIf installed in an appropriate environment, the drive requires very little maintenance.This table lists the routine maintenance intervals recommended by ABB.Maintenance Interval InstructionCapacitor reforming Every year when stored See Reforming.Heatsink temperature checkand cleaningChange of additional coolingfan.Depends on the dustiness ofthe environment (every 6 to 12months)Every three yearsSee Heatsink.See Additional fan.Cooling fan change Every six years See Fan.Frame size R4 and up:capacitor changeEvery ten yearsSee Capacitors.HeatsinkThe heatsink fins pick up dust from the cooling air. The drive runs intoovertemperature warnings and faults if the heatsink is not clean. In a “normal”environment (not dusty, not clean) the heatsink should be checked annually, in adusty environment more often.Clean the heatsink as follows (when necessary):1. Remove the cooling fan (see section Fan).2. Blow clean compressed air (not humid) from bottom to top and simultaneouslyuse a vacuum cleaner at the air outlet to trap the dust. Note: If there is a risk ofthe dust entering adjoining equipment, perform the cleaning in another room.3. Replace the cooling fan.Maintenance
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ACS800-04 Drive Modules0.55 to 200
Page 7 and 8:
3Update Notice
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5Connect the optional ASTO board as
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7NEW (page 109): ASTO-11CNominal in
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5Safety instructionsWhat this chapt
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7GroundingThese instructions are in
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9OperationThese warnings are intend
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11Table of contentsACS800 Single Dr
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13Motor cable shield . . . . . . .
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15Altitude derating . . . . . . . .
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17About this manualWhat this chapte
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19Installation and commissioning fl
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21Terms and abbreviationsTerm/Abbre
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23ACS800-04/U4What this chapter con
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25Main circuit and controlDiagramTh
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27Planning the cabinet assemblyWhat
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29Cooling and degrees of protection
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31Inside the cabinetPrevent hot air
Page 41 and 42: 33Control panel mounting platform k
Page 43 and 44: 35Mechanical installationUnpacking
Page 45 and 46: 37Installation procedure1. Mark the
Page 47 and 48: 39R6 flange mounting12Lifting lugMo
Page 49 and 50: 41Planning the electrical installat
Page 51 and 52: 43Requirements tableThe following t
Page 53 and 54: 45Note 1: The abbreviations used in
Page 55 and 56: 47EEA / EuropeIf the drive is used
Page 57 and 58: 492) Circuit breakers which have be
Page 59 and 60: 51Selecting the power cablesGeneral
Page 61 and 62: 53Additional US requirementsType MC
Page 63 and 64: 55Before opening a contactor (DTC c
Page 65 and 66: 57Connection of a motor temperature
Page 67 and 68: 59Electrical installationWhat this
Page 69 and 70: 61Power cable connectionPower cable
Page 71 and 72: 63Frame sizes R2 to R4U1 V1 W1 UDC+
Page 73 and 74: 65Frame size R6: Cable terminal ins
Page 75 and 76: 67Connecting the control cablesConn
Page 77 and 78: 69360 degrees groundingInsulation12
Page 79 and 80: 71Installation of optional modules
Page 81 and 82: 7356 7RMIO boardRMIO board1 2 3 1 2
Page 83 and 84: 75Note: Location of the X41 termina
Page 85 and 86: 77Motor control and I/O board (RMIO
Page 87 and 88: 79External control connections (US)
Page 89 and 90: 81Relay outputsSwitching capacityMi
Page 91: 83Installation checklistChecklistCh
Page 95 and 96: 87Fan replacement (R4)1. Loosen the
Page 97 and 98: 89Fan replacement (R6)To remove the
Page 99 and 100: 91Technical dataWhat this chapter c
Page 101 and 102: 93ACS800-04 sizeAA kWThree-phase su
Page 103 and 104: 95FusesgG and aR fuses for protecti
Page 105 and 106: 97Calculation exampleDrive:• ACS8
Page 107 and 108: 99ACS800-04 sizeUltrarapid (aR) fus
Page 109 and 110: 101The following parameters can eff
Page 111 and 112: 103NEMA dataRatingsThe NEMA ratings
Page 113 and 114: 105FusesUL class T fuses for branch
Page 115 and 116: 107Cable entriesBrake resistor, inp
Page 117 and 118: 109AGPS-11CNominal input voltage 11
Page 119 and 120: 111CE markingA CE mark is attached
Page 121 and 122: 113“C-tick” marking“C-tick”
Page 123 and 124: 115UL/CSA markingsULThe ACS800-04 a
Page 125 and 126: 117Dimensional drawingsWhat this ch
Page 127 and 128: 119Frame size R3 (with optional con
Page 129 and 130: 121Frame size R5 (with optional con
Page 131 and 132: 123Flange mounting kitsFlange mount
Page 133 and 134: 125Flange mounting kit for frame si
Page 135 and 136: 127Flange mounting kit for frame si
Page 137 and 138: 129AGPS boardDimensional drawings
Page 139 and 140: 131Resistor brakingWhat this chapte
Page 141 and 142: 133ACS800-04 typeACS800-U4 typeBrak
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135Protection of frame sizes R2 to
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3AFE68372984 Rev E ENEFFECTIVE: 31.
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en/ACS800-04/U4 Hardware Manuals - VAE ProSys sro

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