en/ACS800-04/U4 Hardware Manuals - VAE ProSys sro

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$\ATS\schemi\ATS con S3-S4-S5\Rm002101.dwg - VAE ProSys sro$

70Cabling of I/O and fieldbus modulesAs short as possibleModuleShield1234Note: The RDIO module does notinclude a terminal for cable shieldgrounding. Ground the pair cableshields here.Pulse encoder module cabling1234ShieldAs short aspossibleRTACNote1: If the encoder is ofunisolated type, ground the encodercable at the drive end only. If theencoder is galvanically isolatedfrom the motor shaft and the statorframe, ground the encoder cableshield at the drive and the encoderend.Note 2: Twist the pair cable wires.Wrap copper tape around thestripped part of the cable under theclamp. Be careful. Do not cut thegrounding wire. Clamp as close tothe terminals as possible.Electrical installation
71Installation of optional modules and PCThe optional module (such as fieldbus adapter, I/O extension module and the pulseencoder interface) is inserted in the optional module slot of the RMIO board (seesection Connecting the control cables) and fixed with two screws. See theappropriate optional module manual for cable connections.Fibre optic linkA DDCS fibre optic link is provided via the RDCO optional module for PC tools,master/follower link, NDIO, NTAC, NAIO and fieldbus adapter modules of type Nxxx.See RDCO User’s Manual for connections. Observe colouring codes when installingfibre optic cables. Blue connectors go to blue terminals, and grey connectors to greyterminals.When installing multiple modules on the same channel connect them in a ring.External +24 V power supply for the RMIO board via terminal X34This section describes how to connect an external +24 V power supply for the RMIOboard via terminal X34. For the current consumption of the RMIO board, see chapterMotor control and I/O board (RMIO).Note: External power is easier to supply to the RMIO board via terminal X23, seechapter Motor control and I/O board (RMIO).Parameter settingsIn Standard Control Program, set parameter 16.09 CTRL BOARD SUPPLY toEXTERNAL 24V if the RMIO board is powered from an external supply.Connecting +24 V external power supply1. Break off the tab covering the +24 V DC power input connector with pliers.2. Lift the connector upwards.3. Disconnect the wires from the connector (keep the connector for later use).4. Isolate the ends of the wires individually with insulating tape.5. Cover the isolated ends of the wires with insulating tape.6. Push the wires inside the skeleton.7. Connect the wires of the +24 V external power supply to the disconnectedconnector:if a two-way connector, + wire to terminal 1 and - wire to terminal 2if a three-way connector, + wire to terminal 2 and - wire to terminal 3.8. Plug the connector in.Electrical installation
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ACS800-04 Drive Modules0.55 to 200
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3Update Notice
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5Connect the optional ASTO board as
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7NEW (page 109): ASTO-11CNominal in
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5Safety instructionsWhat this chapt
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7GroundingThese instructions are in
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9OperationThese warnings are intend
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11Table of contentsACS800 Single Dr
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13Motor cable shield . . . . . . .
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15Altitude derating . . . . . . . .
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17About this manualWhat this chapte
Page 27 and 28: 19Installation and commissioning fl
Page 29 and 30: 21Terms and abbreviationsTerm/Abbre
Page 31 and 32: 23ACS800-04/U4What this chapter con
Page 33 and 34: 25Main circuit and controlDiagramTh
Page 35 and 36: 27Planning the cabinet assemblyWhat
Page 37 and 38: 29Cooling and degrees of protection
Page 39 and 40: 31Inside the cabinetPrevent hot air
Page 41 and 42: 33Control panel mounting platform k
Page 43 and 44: 35Mechanical installationUnpacking
Page 45 and 46: 37Installation procedure1. Mark the
Page 47 and 48: 39R6 flange mounting12Lifting lugMo
Page 49 and 50: 41Planning the electrical installat
Page 51 and 52: 43Requirements tableThe following t
Page 53 and 54: 45Note 1: The abbreviations used in
Page 55 and 56: 47EEA / EuropeIf the drive is used
Page 57 and 58: 492) Circuit breakers which have be
Page 59 and 60: 51Selecting the power cablesGeneral
Page 61 and 62: 53Additional US requirementsType MC
Page 63 and 64: 55Before opening a contactor (DTC c
Page 65 and 66: 57Connection of a motor temperature
Page 67 and 68: 59Electrical installationWhat this
Page 69 and 70: 61Power cable connectionPower cable
Page 71 and 72: 63Frame sizes R2 to R4U1 V1 W1 UDC+
Page 73 and 74: 65Frame size R6: Cable terminal ins
Page 75 and 76: 67Connecting the control cablesConn
Page 77: 69360 degrees groundingInsulation12
Page 81 and 82: 7356 7RMIO boardRMIO board1 2 3 1 2
Page 83 and 84: 75Note: Location of the X41 termina
Page 85 and 86: 77Motor control and I/O board (RMIO
Page 87 and 88: 79External control connections (US)
Page 89 and 90: 81Relay outputsSwitching capacityMi
Page 91 and 92: 83Installation checklistChecklistCh
Page 93 and 94: 85MaintenanceWhat this chapter cont
Page 95 and 96: 87Fan replacement (R4)1. Loosen the
Page 97 and 98: 89Fan replacement (R6)To remove the
Page 99 and 100: 91Technical dataWhat this chapter c
Page 101 and 102: 93ACS800-04 sizeAA kWThree-phase su
Page 103 and 104: 95FusesgG and aR fuses for protecti
Page 105 and 106: 97Calculation exampleDrive:• ACS8
Page 107 and 108: 99ACS800-04 sizeUltrarapid (aR) fus
Page 109 and 110: 101The following parameters can eff
Page 111 and 112: 103NEMA dataRatingsThe NEMA ratings
Page 113 and 114: 105FusesUL class T fuses for branch
Page 115 and 116: 107Cable entriesBrake resistor, inp
Page 117 and 118: 109AGPS-11CNominal input voltage 11
Page 119 and 120: 111CE markingA CE mark is attached
Page 121 and 122: 113“C-tick” marking“C-tick”
Page 123 and 124: 115UL/CSA markingsULThe ACS800-04 a
Page 125 and 126: 117Dimensional drawingsWhat this ch
Page 127 and 128: 119Frame size R3 (with optional con
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121Frame size R5 (with optional con
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123Flange mounting kitsFlange mount
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125Flange mounting kit for frame si
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127Flange mounting kit for frame si
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129AGPS boardDimensional drawings
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131Resistor brakingWhat this chapte
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133ACS800-04 typeACS800-U4 typeBrak
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135Protection of frame sizes R2 to
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3AFE68372984 Rev E ENEFFECTIVE: 31.
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