Daelim S4 50cc Service Manual - Mojo

FRONT WHEEL / FRONT BRAKE / FRONT FORK / STEERING STEMNOTE•When installing the cups, do not allow to close thecup ends.•nstall the spring with it’s smaller direction of coilends toward the piston.● Install the cir clip to the mater cylinder groove firmly.TOOL: SNAP RING PLIER● Assemble boot to master cylinder.BOOTINSTALLATION● Install the front master cylinder to the handle.NOTE•Install the holder with its “UP”mark facingupwards, and align the holder joint with the punchmark on the handle bar.•Tighten the holder upper bolt first.● Install the brake hose to the master cylinder with 2new sealing washers and the hose bolt.TORQUE : 3.0 kgf·mUPMARK● Loosen the 2 flat screws, remove the oil cup cap,diaphragm.● Fill the brake fluid and bleed air.● Install the diaphragm, diaphragm plate and oil cupcap, tighten the 2 flat screws.DIAPHRAGM PLATEBRAKE FLUID REPLACEMENTNOTE•A contaminate disk or pad reduces braking power.Do not allow the disk or pad to be contaminated byoil.•Replace contaminated pads, and remove pollutantsfrom the disk completely.•Check the brake fluid level often and replenishnew fluid as requires.•Do not spill fluid on painted, plastic or rubberparts.