Daelim S4 50cc Service Manual - Mojo

More documents

Recommendations

Info

POOR OPERATIONCLUTCH DRIVE / DRIVEN PULLEYEngine starts but vehicle won’t move.Engine stalls or vehicle creeps.Poor performance at start or lack ofpower.Poor performance at high speed orlack of power.CAUSE OF TROUBLE·Worn or damaged drive belt.·Damaged ramp plate.·Faulty weight roller.·Faulty movable drive face.·Damaged driven pulley weight shoespring.·Faulty transmission.·Seized transmission.·Broken driven pulley weight spring.·Seized clutch outer and weight.·Worn or slipped drive belt.·Worn weight roller.·Seized driven face bearing.·Weak driven spring.·Faulty movable driven face.·Worn or slipped drive belt.·Worn weight roller.·Worn driven pulley bearing.Abnormal noise or odor.·Oil or grease spilled on the drive beltand inside pulley.·Worn drive belt.·Damaged driven face weight spring.·Worn or seized driven pulley bearing.HANDLE / WHEELHard steering.Steering wobbling.Steers to one side or does not trackstraight.Wheel turns hard.·Steering top thread too tight.·Insufficient tire pressure.·Damaged steering bearing.·Damaged ball race.·Faulty tire.·Insufficient tire pressure.·Worn or faulty tire.·Faulty wheel valance.·Bent rim.·Worn or damaged wheel bearing.·Loose axle shaft.·Front and rear wheels not aligned.·Bent front cushion.·Bent rear cushion.·Faulty engine hanger.·Poor steering operation.·Faulty wheel alignment.·Faulty wheel bearing.·Bent axle shaft.·Bent brake disk.·Faulty caliper piston.
POOR FRONT/REAR SUSPENSION PERFORMANCECAUSE OF TROUBLESoft suspension.·Weak cushion spring·Overloaded·Oil leakage from damper unitHard suspension.·Bent fork pipe or cushion rodSuspension noisy.·Worn slider·Damaged cushion stopper rubber
Page 3:
CONTENTS Contents of this manual an
Page 6 and 7:
SERVICE INFORMATIONSPECIFICATIONDIM
Page 8 and 9:
SERVICE INFORMATIONTORQUE VALUESENG
Page 10 and 11:
SERVICE INFORMATIONLUBRICATION OILE
Page 12 and 13:
SERVICE INFORMATIONWINKER RELAYHORN
Page 14 and 15:
SERVICE INFORMATIONBATTERY CABLESAI
Page 16 and 17:
SERVICE INFORMATION3. Store the par
Page 18 and 19:
SERVICE INFORMATION19. Install the
Page 20 and 21:
SERVICE INFORMATION•Turn off the
Page 22 and 23:
SERVICE INFORMATION•In case that
Page 24 and 25:
INSPECTIONS / ADJUSTMENTSTORQUESPAR
Page 26 and 27:
INSPECTIONS / ADJUSTMENTSFUEL STRAI
Page 28 and 29:
INSPECTIONS / ADJUSTMENTSTURNCAUTIO
Page 30 and 31:
INSPECTIONS / ADJUSTMENTSBRAKE FLUI
Page 32 and 33:
INSPECTIONS / ADJUSTMENTSWHEELS / T
Page 34 and 35:
MEMO
Page 36 and 37:
EXTERNAL PARTSMAINTENANCE PROCEDURE
Page 38 and 39:
EXTERNAL PARTSTAPPING SCREWS● Loo
Page 40 and 41:
EXTERNAL PARTSFLOOR PANEL● Untie
Page 42 and 43:
EXTERNAL PARTSWASHER BOLTFRONT UNDE
Page 44 and 45:
MEMO
Page 46 and 47:
LUBRICATION SYSTEMTROUBLE SHOOTINGO
Page 48 and 49:
LUBRICATION SYSTEMOIL PUMPINSPECTIO
Page 50 and 51:
LUBRICATION SYSTEMASSEMBLY● Clean
Page 52 and 53:
MEMO
Page 54 and 55:
FUEL SYSTEMTROUBLESHOOTINGThe vehic
Page 56 and 57:
FUEL SYSTEM● Untie screws install
Page 58 and 59:
FUEL SYSTEMSLOW JET● Remove the m
Page 60 and 61:
FUEL SYSTEM● Assemble acceleratin
Page 62 and 63:
FUEL SYSTEMTHROTTLE STOP SCREW Exte
Page 64 and 65:
MEMO
Page 66 and 67:
ENGINE REMOVAL/INSPECTIONCARBURETOR
Page 68 and 69:
BELT TYPE CONTINUOUSLY VARIABLE TRA
Page 70 and 71:
Page 72 and 73:
Page 74 and 75:
Page 76 and 77:
Page 78 and 79:
Page 80 and 81:
Page 82 and 83:
Page 84 and 85:
A.C. GENERATOR /RH. CRANK CASE COVE
Page 86 and 87:
Page 88 and 89:
Page 90 and 91:
CYLINDER HEAD / VALVES
Page 92 and 93:
CYLINDER HEAD / VALVESTOOL-VALVE GU
Page 94 and 95:
CYLINDER HEAD / VALVESCAM SHAFTCAM
Page 96 and 97:
CYLINDER HEAD / VALVES● Remove th
Page 98 and 99:
CYLINDER HEAD / VALVESVALVE GUIDE R
Page 100 and 101:
CYLINDER HEAD / VALVESCYLINDER HEAD
Page 102 and 103:
CYLINDER HEAD / VALVES● Install f
Page 104 and 105:
CYLINDER / PISTON
Page 106 and 107:
CYLINDER / PISTONCYLINDERCYLINDERRE
Page 108 and 109:
CYLINDER / PISTONPISTON RINGFEELER
Page 110 and 111:
CYLINDER / PISTON● Install the ne
Page 112 and 113:
TRANSMISSION/CRANKSHAFT/CRANKCASE
Page 114 and 115:
TRANSMISSION/CRANKSHAFT/CRANKCASETO
Page 116 and 117:
TRANSMISSION/CRANKSHAFT/CRANKCASEIN
Page 118 and 119:
Page 120 and 121:
Page 122 and 123:
TRANSMISSION/CRANKSHAFT/CRANKCASECR
Page 124 and 125:
FRONT WHEEL / FRONT BRAKE / FRONT F
Page 126 and 127:
Page 128 and 129:
Page 130 and 131:
Page 132 and 133:
Page 134 and 135: FRONT WHEEL / FRONT BRAKE / FRONT F
Page 148 and 149: REAR WHEEL / REAR BRAKE / REAR CUSH
Page 156 and 157: CHARGING SYSTEMWINKER RELAYMAGNETIC
Page 158 and 159: CHARGING SYSTEMTROUBLE SHOOTINGNo p
Page 160 and 161: CHARGING SYSTEMBATTERY TERMINALCAUT
Page 162 and 163: IGNITION SYSTEMWINKER RELAYFUEL TAN
Page 164 and 165: IGNITION SYSTEMTROUBLE SHOOTINGSpar
Page 166 and 167: IGNITION SYSTEMIGNITION COIL INSPEC
Page 168 and 169: STARTING SYSTEMWINKER RELAYMAGNETIC
Page 170 and 171: STARTING SYSTEMTROUBLE SHOOTINGStar
Page 172 and 173: STARTING SYSTEMBRUSH● the brush s
Page 174 and 175: STARTING SYSTEMSTARTER MAGNETIC SWI
Page 176 and 177: LIGHTS// SWITCHES / HORNHEADLIGHT B
Page 178 and 179: LIGHTS// SWITCHES / HORNSPEEDOMETER
Page 180 and 181: LIGHTS// SWITCHES / HORNRELEASE THE
Page 182 and 183: ENGINE STALLS, HARD TO START, ROUGH
Page 186 and 187: MEMO
Page 188: SM62-1003-01E
show all

Daelim S4 50cc Service Manual - Mojo

Create successful ePaper yourself

Delete template?

Save as template?