Daelim S4 50cc Service Manual - Mojo

More documents

Recommendations

Info

FUEL SYSTEMTROUBLESHOOTINGThe vehicle does not start.● No gasoline in fuel tank.● Fuel is not coming out of carburetor.● Too much fuel is flowing into cylinder.● No spark emitted from spark plug.● Air cleaner is blocked.Idle is unstable and engine turns off after starting.● Idle is adjusted improperly.● Air/fuel mixture is either too lean or rich.● Air cleaner is blocked.● Suction system is experiencing secondary intake of air.● Fuel system is blocked.● Auto bystarter is damaged.● Ignition system is damaged.● Using low quality gasoline.● Air screw is adjusted improperly.● Carburetor is blocked.● Compression pressure is low.Back firing● Ignition system is damaged or works improperly.● Mixture is too lean.Insufficient power and high fuel consumption.● Air cleaner is blocked.● Ignition system is damaged.● Mixture is too rich.Air/Fuel mixture is extremely lean● Jets of carburetor are blocked.● Bad ventilation of air in tank cap.● Fuel strainer screen is blocked.● Fuel tube is bent, creased or blocked.● Float valve is working badly.● Oil level is low.● Suction system is receiving secondary suction of air.● Output capacity of fuel pump is insufficient..Miss-fire at speeding.● Ignition system is damaged.● Mixture is too lean.Air/Fuel mixture is extremely rich.● Float valve is damaged.● Air jets are blocked.● Oil level is too high.● Auto bystarter is damaged.● Air cleaner is blocked.
FUEL SYSTEMFUEL TANKREMOVAL● Remove luggage box.● Untie 4 flange bolts installed at fuel tank.FRANGE BOLT● Remove the fuel unit wire coupler.● Remove the tube located fuel tank and fuel filter.● Remove the fuel tank joint pipe tube.CAUTION•Gasoline is extremely flammable. Avoid fireduring work and pay particular attention to electricsparks.Furthermore, the evaporated(vaporized)gasoline is highly explosive. Work in a wellventilatedareas.FUEL UNITNOTE•After removing the fuel tank, be sure to close thefuel tank cap. (Gasoline is extremely flammable.)● Remove fuel tank.● Install in the reverse order of removal.FUEL TANKCARBURETORREMOVAL● Disassmeble luggage box.● Untie screws installed at air cleaner.● By untieing throttle cable lock nut, disconnectthrottle cable from carburetor.● Disconnect fuel tube from carburetor.● Disconnect auto by starter wires.SCREWCARBURETOR
Page 3: CONTENTS Contents of this manual an
Page 6 and 7: SERVICE INFORMATIONSPECIFICATIONDIM
Page 8 and 9: SERVICE INFORMATIONTORQUE VALUESENG
Page 10 and 11: SERVICE INFORMATIONLUBRICATION OILE
Page 12 and 13: SERVICE INFORMATIONWINKER RELAYHORN
Page 14 and 15: SERVICE INFORMATIONBATTERY CABLESAI
Page 16 and 17: SERVICE INFORMATION3. Store the par
Page 18 and 19: SERVICE INFORMATION19. Install the
Page 20 and 21: SERVICE INFORMATION•Turn off the
Page 22 and 23: SERVICE INFORMATION•In case that
Page 24 and 25: INSPECTIONS / ADJUSTMENTSTORQUESPAR
Page 26 and 27: INSPECTIONS / ADJUSTMENTSFUEL STRAI
Page 28 and 29: INSPECTIONS / ADJUSTMENTSTURNCAUTIO
Page 30 and 31: INSPECTIONS / ADJUSTMENTSBRAKE FLUI
Page 32 and 33: INSPECTIONS / ADJUSTMENTSWHEELS / T
Page 34 and 35: MEMO
Page 36 and 37: EXTERNAL PARTSMAINTENANCE PROCEDURE
Page 38 and 39: EXTERNAL PARTSTAPPING SCREWS● Loo
Page 40 and 41: EXTERNAL PARTSFLOOR PANEL● Untie
Page 42 and 43: EXTERNAL PARTSWASHER BOLTFRONT UNDE
Page 46 and 47: LUBRICATION SYSTEMTROUBLE SHOOTINGO
Page 48 and 49: LUBRICATION SYSTEMOIL PUMPINSPECTIO
Page 50 and 51: LUBRICATION SYSTEMASSEMBLY● Clean
Page 56 and 57: FUEL SYSTEM● Untie screws install
Page 58 and 59: FUEL SYSTEMSLOW JET● Remove the m
Page 60 and 61: FUEL SYSTEM● Assemble acceleratin
Page 62 and 63: FUEL SYSTEMTHROTTLE STOP SCREW Exte
Page 66 and 67: ENGINE REMOVAL/INSPECTIONCARBURETOR
Page 68 and 69: BELT TYPE CONTINUOUSLY VARIABLE TRA
Page 84 and 85: A.C. GENERATOR /RH. CRANK CASE COVE
Page 90 and 91: CYLINDER HEAD / VALVES
Page 92 and 93: CYLINDER HEAD / VALVESTOOL-VALVE GU
Page 94 and 95: CYLINDER HEAD / VALVESCAM SHAFTCAM
Page 96 and 97: CYLINDER HEAD / VALVES● Remove th
Page 98 and 99: CYLINDER HEAD / VALVESVALVE GUIDE R
Page 100 and 101: CYLINDER HEAD / VALVESCYLINDER HEAD
Page 102 and 103: CYLINDER HEAD / VALVES● Install f
Page 104 and 105:
CYLINDER / PISTON
Page 106 and 107:
CYLINDER / PISTONCYLINDERCYLINDERRE
Page 108 and 109:
CYLINDER / PISTONPISTON RINGFEELER
Page 110 and 111:
CYLINDER / PISTON● Install the ne
Page 112 and 113:
TRANSMISSION/CRANKSHAFT/CRANKCASE
Page 114 and 115:
TRANSMISSION/CRANKSHAFT/CRANKCASETO
Page 116 and 117:
TRANSMISSION/CRANKSHAFT/CRANKCASEIN
Page 118 and 119:
Page 120 and 121:
Page 122 and 123:
TRANSMISSION/CRANKSHAFT/CRANKCASECR
Page 124 and 125:
FRONT WHEEL / FRONT BRAKE / FRONT F
Page 126 and 127:
Page 128 and 129:
Page 130 and 131:
Page 132 and 133:
Page 134 and 135:
Page 136 and 137:
Page 138 and 139:
Page 140 and 141:
Page 142 and 143:
Page 144 and 145:
Page 146 and 147:
Page 148 and 149:
REAR WHEEL / REAR BRAKE / REAR CUSH
Page 150 and 151:
Page 152 and 153:
Page 154 and 155:
Page 156 and 157:
CHARGING SYSTEMWINKER RELAYMAGNETIC
Page 158 and 159:
CHARGING SYSTEMTROUBLE SHOOTINGNo p
Page 160 and 161:
CHARGING SYSTEMBATTERY TERMINALCAUT
Page 162 and 163:
IGNITION SYSTEMWINKER RELAYFUEL TAN
Page 164 and 165:
IGNITION SYSTEMTROUBLE SHOOTINGSpar
Page 166 and 167:
IGNITION SYSTEMIGNITION COIL INSPEC
Page 168 and 169:
STARTING SYSTEMWINKER RELAYMAGNETIC
Page 170 and 171:
STARTING SYSTEMTROUBLE SHOOTINGStar
Page 172 and 173:
STARTING SYSTEMBRUSH● the brush s
Page 174 and 175:
STARTING SYSTEMSTARTER MAGNETIC SWI
Page 176 and 177:
LIGHTS// SWITCHES / HORNHEADLIGHT B
Page 178 and 179:
LIGHTS// SWITCHES / HORNSPEEDOMETER
Page 180 and 181:
LIGHTS// SWITCHES / HORNRELEASE THE
Page 182 and 183:
ENGINE STALLS, HARD TO START, ROUGH
Page 184 and 185:
POOR OPERATIONCLUTCH DRIVE / DRIVEN
Page 186 and 187:
MEMO
Page 188:
SM62-1003-01E
show all

Daelim S4 50cc Service Manual - Mojo

You also want an ePaper? Increase the reach of your titles

Delete template?

Save as template?