Daelim S4 50cc Service Manual - Mojo

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REAR WHEEL / REAR BRAKE / REAR CUSHIONLOCK NUTINSTALLATION● Assemble rear wheel by flange lock nut 16mm.TORQUE : 1.2 kgf·m● Install in the reverse order of removal.NOTE•After installing the rear wheel, be sure to adjust thebrake lever free play.REAR BRAKE● Remove the rear wheel.INSPECTION● Measure the brake drum for inner diameter.SERVICE LIMIT: 110.5MMBRAKE LINING● Measure the brake lining for thickness.SERVICE LIMIT: 2.0 MM
REAR WHEEL / REAR BRAKE / REAR CUSHIONBRAKE SHOEREMOVAL● <strong>Manual</strong>ly open the brake shoe and remove it.● Remove the shoe spring from the brake shoe.SHOE SPRINGSHOE SPRINGBRAKE SHOEBRAKE CAMBRAKE CAM● Loosen the rear brake arm fixing bolt.● Remove the rear brake arm.● Remove the rear brake cam..BRAKE ARMBRAKE SHOEINSTALLATION● Apply the small amount of grease to the brake cam.● Install the brake.● Install the rear brake arm.● Install the brake shoe, spring.● Install the brake shoe to the brake cam.NOTE•Align the punched marks of the brake arm and thebrake cam before assembly.•Remove the excessive grease after assembling theshoe.● Install the rear wheel.● Install the lock nut.● Assemble muffler.NOTE•Check the brake for smooth operation.
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CONTENTS Contents of this manual an
Page 6 and 7:
SERVICE INFORMATIONSPECIFICATIONDIM
Page 8 and 9:
SERVICE INFORMATIONTORQUE VALUESENG
Page 10 and 11:
SERVICE INFORMATIONLUBRICATION OILE
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SERVICE INFORMATIONWINKER RELAYHORN
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SERVICE INFORMATIONBATTERY CABLESAI
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SERVICE INFORMATION3. Store the par
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SERVICE INFORMATION19. Install the
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SERVICE INFORMATION•Turn off the
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SERVICE INFORMATION•In case that
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INSPECTIONS / ADJUSTMENTSTORQUESPAR
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INSPECTIONS / ADJUSTMENTSFUEL STRAI
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INSPECTIONS / ADJUSTMENTSTURNCAUTIO
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INSPECTIONS / ADJUSTMENTSBRAKE FLUI
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INSPECTIONS / ADJUSTMENTSWHEELS / T
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MEMO
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EXTERNAL PARTSMAINTENANCE PROCEDURE
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EXTERNAL PARTSTAPPING SCREWS● Loo
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EXTERNAL PARTSFLOOR PANEL● Untie
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EXTERNAL PARTSWASHER BOLTFRONT UNDE
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MEMO
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LUBRICATION SYSTEMTROUBLE SHOOTINGO
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LUBRICATION SYSTEMOIL PUMPINSPECTIO
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LUBRICATION SYSTEMASSEMBLY● Clean
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MEMO
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FUEL SYSTEMTROUBLESHOOTINGThe vehic
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FUEL SYSTEM● Untie screws install
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FUEL SYSTEMSLOW JET● Remove the m
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FUEL SYSTEM● Assemble acceleratin
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FUEL SYSTEMTHROTTLE STOP SCREW Exte
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MEMO
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ENGINE REMOVAL/INSPECTIONCARBURETOR
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BELT TYPE CONTINUOUSLY VARIABLE TRA
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A.C. GENERATOR /RH. CRANK CASE COVE
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CYLINDER HEAD / VALVES
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CYLINDER HEAD / VALVESTOOL-VALVE GU
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CYLINDER HEAD / VALVESCAM SHAFTCAM
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CYLINDER HEAD / VALVES● Remove th
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CYLINDER HEAD / VALVESVALVE GUIDE R
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CYLINDER HEAD / VALVESCYLINDER HEAD
Page 102 and 103: CYLINDER HEAD / VALVES● Install f
Page 104 and 105: CYLINDER / PISTON
Page 106 and 107: CYLINDER / PISTONCYLINDERCYLINDERRE
Page 108 and 109: CYLINDER / PISTONPISTON RINGFEELER
Page 110 and 111: CYLINDER / PISTON● Install the ne
Page 112 and 113: TRANSMISSION/CRANKSHAFT/CRANKCASE
Page 114 and 115: TRANSMISSION/CRANKSHAFT/CRANKCASETO
Page 116 and 117: TRANSMISSION/CRANKSHAFT/CRANKCASEIN
Page 122 and 123: TRANSMISSION/CRANKSHAFT/CRANKCASECR
Page 124 and 125: FRONT WHEEL / FRONT BRAKE / FRONT F
Page 148 and 149: REAR WHEEL / REAR BRAKE / REAR CUSH
Page 156 and 157: CHARGING SYSTEMWINKER RELAYMAGNETIC
Page 158 and 159: CHARGING SYSTEMTROUBLE SHOOTINGNo p
Page 160 and 161: CHARGING SYSTEMBATTERY TERMINALCAUT
Page 162 and 163: IGNITION SYSTEMWINKER RELAYFUEL TAN
Page 164 and 165: IGNITION SYSTEMTROUBLE SHOOTINGSpar
Page 166 and 167: IGNITION SYSTEMIGNITION COIL INSPEC
Page 168 and 169: STARTING SYSTEMWINKER RELAYMAGNETIC
Page 170 and 171: STARTING SYSTEMTROUBLE SHOOTINGStar
Page 172 and 173: STARTING SYSTEMBRUSH● the brush s
Page 174 and 175: STARTING SYSTEMSTARTER MAGNETIC SWI
Page 176 and 177: LIGHTS// SWITCHES / HORNHEADLIGHT B
Page 178 and 179: LIGHTS// SWITCHES / HORNSPEEDOMETER
Page 180 and 181: LIGHTS// SWITCHES / HORNRELEASE THE
Page 182 and 183: ENGINE STALLS, HARD TO START, ROUGH
Page 184 and 185: POOR OPERATIONCLUTCH DRIVE / DRIVEN
Page 186 and 187: MEMO
Page 188: SM62-1003-01E
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Daelim S4 50cc Service Manual - Mojo

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