Daelim S4 50cc Service Manual - Mojo

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FUEL SYSTEM● Untie screws installed at insulator.● Disconnect carburetor.CARBURETORTOP SETREMOVAL● Loosen the drain screw and drain the fuel.● Remove the drain tube and air band hose.● Loosen the 2 diaphragm cover setting screws.FAN SCREWSCOMPRESSION SPRING● Disconnect top set cover..VACUUM PISTONTOP SET● Disconnect jet needle, spring seat from vacuumpiston.VACUUM PISTON
FUEL SYSTEMVACUUM PISTONJET NIDDLE COMPINSPECTION● Check the jet needle for wear and replace ifnecessary.● Check the vacuum piston for damage and replace ifnecessary.● Check the diaphragm for damage, pin holes, bendsand replace if necessary.SPRING SEATNOTE•Check the diaphragm adequately for crack in thewrinkled and bent area.● Loosen 3 screws from float chamber set.ACCELERATION PUMPFLOAT CHAMBER SETFLOAT● Loosen screw at float pin.● Disassemble float pin, float, float valve.CAUTION•Do not damage the jets because it made of softmaterial and also, do not use the wire whencleaning the air and fuel passage.•Otherwise, it will damage to the carburetor body,eventually it will be effect the engine. Namely it iscause of bad condition of engine.FLOAT PINFLOAT VALVE● Check the float and valve seat for scores, scratches,clogging and damage replace if necessary.● Check the float valve operation.
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CONTENTS Contents of this manual an
Page 6 and 7: SERVICE INFORMATIONSPECIFICATIONDIM
Page 8 and 9: SERVICE INFORMATIONTORQUE VALUESENG
Page 10 and 11: SERVICE INFORMATIONLUBRICATION OILE
Page 12 and 13: SERVICE INFORMATIONWINKER RELAYHORN
Page 14 and 15: SERVICE INFORMATIONBATTERY CABLESAI
Page 16 and 17: SERVICE INFORMATION3. Store the par
Page 18 and 19: SERVICE INFORMATION19. Install the
Page 20 and 21: SERVICE INFORMATION•Turn off the
Page 22 and 23: SERVICE INFORMATION•In case that
Page 24 and 25: INSPECTIONS / ADJUSTMENTSTORQUESPAR
Page 26 and 27: INSPECTIONS / ADJUSTMENTSFUEL STRAI
Page 28 and 29: INSPECTIONS / ADJUSTMENTSTURNCAUTIO
Page 30 and 31: INSPECTIONS / ADJUSTMENTSBRAKE FLUI
Page 32 and 33: INSPECTIONS / ADJUSTMENTSWHEELS / T
Page 34 and 35: MEMO
Page 36 and 37: EXTERNAL PARTSMAINTENANCE PROCEDURE
Page 38 and 39: EXTERNAL PARTSTAPPING SCREWS● Loo
Page 40 and 41: EXTERNAL PARTSFLOOR PANEL● Untie
Page 42 and 43: EXTERNAL PARTSWASHER BOLTFRONT UNDE
Page 46 and 47: LUBRICATION SYSTEMTROUBLE SHOOTINGO
Page 48 and 49: LUBRICATION SYSTEMOIL PUMPINSPECTIO
Page 50 and 51: LUBRICATION SYSTEMASSEMBLY● Clean
Page 54 and 55: FUEL SYSTEMTROUBLESHOOTINGThe vehic
Page 58 and 59: FUEL SYSTEMSLOW JET● Remove the m
Page 60 and 61: FUEL SYSTEM● Assemble acceleratin
Page 62 and 63: FUEL SYSTEMTHROTTLE STOP SCREW Exte
Page 66 and 67: ENGINE REMOVAL/INSPECTIONCARBURETOR
Page 68 and 69: BELT TYPE CONTINUOUSLY VARIABLE TRA
Page 84 and 85: A.C. GENERATOR /RH. CRANK CASE COVE
Page 90 and 91: CYLINDER HEAD / VALVES
Page 92 and 93: CYLINDER HEAD / VALVESTOOL-VALVE GU
Page 94 and 95: CYLINDER HEAD / VALVESCAM SHAFTCAM
Page 96 and 97: CYLINDER HEAD / VALVES● Remove th
Page 98 and 99: CYLINDER HEAD / VALVESVALVE GUIDE R
Page 100 and 101: CYLINDER HEAD / VALVESCYLINDER HEAD
Page 102 and 103: CYLINDER HEAD / VALVES● Install f
Page 104 and 105: CYLINDER / PISTON
Page 106 and 107:
CYLINDER / PISTONCYLINDERCYLINDERRE
Page 108 and 109:
CYLINDER / PISTONPISTON RINGFEELER
Page 110 and 111:
CYLINDER / PISTON● Install the ne
Page 112 and 113:
TRANSMISSION/CRANKSHAFT/CRANKCASE
Page 114 and 115:
TRANSMISSION/CRANKSHAFT/CRANKCASETO
Page 116 and 117:
TRANSMISSION/CRANKSHAFT/CRANKCASEIN
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Page 120 and 121:
Page 122 and 123:
TRANSMISSION/CRANKSHAFT/CRANKCASECR
Page 124 and 125:
FRONT WHEEL / FRONT BRAKE / FRONT F
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Page 128 and 129:
Page 130 and 131:
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Page 134 and 135:
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Page 138 and 139:
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Page 142 and 143:
Page 144 and 145:
Page 146 and 147:
Page 148 and 149:
REAR WHEEL / REAR BRAKE / REAR CUSH
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CHARGING SYSTEMWINKER RELAYMAGNETIC
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CHARGING SYSTEMTROUBLE SHOOTINGNo p
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CHARGING SYSTEMBATTERY TERMINALCAUT
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IGNITION SYSTEMWINKER RELAYFUEL TAN
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IGNITION SYSTEMTROUBLE SHOOTINGSpar
Page 166 and 167:
IGNITION SYSTEMIGNITION COIL INSPEC
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STARTING SYSTEMWINKER RELAYMAGNETIC
Page 170 and 171:
STARTING SYSTEMTROUBLE SHOOTINGStar
Page 172 and 173:
STARTING SYSTEMBRUSH● the brush s
Page 174 and 175:
STARTING SYSTEMSTARTER MAGNETIC SWI
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LIGHTS// SWITCHES / HORNHEADLIGHT B
Page 178 and 179:
LIGHTS// SWITCHES / HORNSPEEDOMETER
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LIGHTS// SWITCHES / HORNRELEASE THE
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ENGINE STALLS, HARD TO START, ROUGH
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POOR OPERATIONCLUTCH DRIVE / DRIVEN
Page 186 and 187:
MEMO
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SM62-1003-01E
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Daelim S4 50cc Service Manual - Mojo

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