Daelim S4 50cc Service Manual - Mojo

FRONT WHEEL / FRONT BRAKE / FRONT FORK / STEERING STEMINSPECTION● Place the fork spring on a level place, and measurethe free length.● If the free length deviates from the service limit,replace the springs with now ones.SERVICE LIMIT: 232 MMFRONT FORK SPRINGBOTTOM CASEOIL SEALDUST SEAL● Check components for damage or abnormal wear.Replace defective parts with new ones.OIL LOCK PEACEREBOUND SPRINGOIL SEAL STOP RINGSOCKETBOLTPIPE SEATCUSHION SPRINGFORK PIPE● Set the fork pipe on a V-blocks, and measure forkpipe deflection by rotating with a dial gauge.● Replace if the defletion is greater than 0.2mm.● Check the contact side of slider bush.● Replace bottom case when serisously damaged.FORK PIPEBOTTOM CASEFORK SEAL DRIVEASSEMBLY● Wash parts with clean oil prior to assembling.● Assemble the rebound spring and fork piston to thefork pipe.● Assemble oil seal● Assemble oil seal stop ring● Apply ATF to the new oil seal.● Assemble the oil seal to the bottom case.● Insert the oil seal with special tools until theattachment groove of the bottom case set ring isexposed.TOOL: FORK SEAL DRIVERFORK SEAL DRIVER BODY