Daelim S4 50cc Service Manual - Mojo

More documents

Recommendations

Info

BELT TYPE CONTINUOUSLY VARIABLE TRANSMISSION / KICK STARTERDRIVEN PULLEY ASS’YREMOVAL● Remove the LH. crank case cover. (⇨7-2 )● By using universal holder, grip clutch outer anddiassemble flange nut, then disassemble clutch outer.TOOL : UNIVERSAL HOLDERDRIVE FACE HOLDER● Disassemble driven pulley ass’y from drive shaft.● Disassemble drive belt.SPECIAL NUTCLUTCH SPRING COMPRESSORDISASSEMBLY● Disassemble special nut 28mm.TOOL : CLUTCH SPRING COMPRESSORLOCK NUT WRENCH● Disassemble drive plate ass’y.● Disassemble driven face spring.● Disassemble driven face spring guide.DRIVE PLATEDRIVEN FACE SPRINGMOVABLE DRIVEN FACESPRING GUIDE
BELT TYPE CONTINUOUSLY VARIABLE TRANSMISSION / KICK STARTERDRIVEN FACE COMP● Disassemble seal collar.SEAL COLLARMOVABLE DRIVEN FACE● Pull out roller guide pin and guide roller.GUIDE PINDRIVEN FACEMOVABLE DRIVEN FACE● Pull out movable driven face.● Disassemble O-ring from movable driven face.● Disassmeble oil seal from movable driven face.DRIVEN FACEGUIDE PINOIL SEALMOVABLE DRIVEN FACE● Disassemble movable driven face.
Page 3:
CONTENTS Contents of this manual an
Page 6 and 7:
SERVICE INFORMATIONSPECIFICATIONDIM
Page 8 and 9:
SERVICE INFORMATIONTORQUE VALUESENG
Page 10 and 11:
SERVICE INFORMATIONLUBRICATION OILE
Page 12 and 13:
SERVICE INFORMATIONWINKER RELAYHORN
Page 14 and 15:
SERVICE INFORMATIONBATTERY CABLESAI
Page 16 and 17:
SERVICE INFORMATION3. Store the par
Page 18 and 19:
SERVICE INFORMATION19. Install the
Page 20 and 21:
SERVICE INFORMATION•Turn off the
Page 22 and 23:
SERVICE INFORMATION•In case that
Page 24 and 25: INSPECTIONS / ADJUSTMENTSTORQUESPAR
Page 26 and 27: INSPECTIONS / ADJUSTMENTSFUEL STRAI
Page 28 and 29: INSPECTIONS / ADJUSTMENTSTURNCAUTIO
Page 30 and 31: INSPECTIONS / ADJUSTMENTSBRAKE FLUI
Page 32 and 33: INSPECTIONS / ADJUSTMENTSWHEELS / T
Page 34 and 35: MEMO
Page 36 and 37: EXTERNAL PARTSMAINTENANCE PROCEDURE
Page 38 and 39: EXTERNAL PARTSTAPPING SCREWS● Loo
Page 40 and 41: EXTERNAL PARTSFLOOR PANEL● Untie
Page 42 and 43: EXTERNAL PARTSWASHER BOLTFRONT UNDE
Page 46 and 47: LUBRICATION SYSTEMTROUBLE SHOOTINGO
Page 48 and 49: LUBRICATION SYSTEMOIL PUMPINSPECTIO
Page 50 and 51: LUBRICATION SYSTEMASSEMBLY● Clean
Page 54 and 55: FUEL SYSTEMTROUBLESHOOTINGThe vehic
Page 56 and 57: FUEL SYSTEM● Untie screws install
Page 58 and 59: FUEL SYSTEMSLOW JET● Remove the m
Page 60 and 61: FUEL SYSTEM● Assemble acceleratin
Page 62 and 63: FUEL SYSTEMTHROTTLE STOP SCREW Exte
Page 66 and 67: ENGINE REMOVAL/INSPECTIONCARBURETOR
Page 68 and 69: BELT TYPE CONTINUOUSLY VARIABLE TRA
Page 84 and 85: A.C. GENERATOR /RH. CRANK CASE COVE
Page 90 and 91: CYLINDER HEAD / VALVES
Page 92 and 93: CYLINDER HEAD / VALVESTOOL-VALVE GU
Page 94 and 95: CYLINDER HEAD / VALVESCAM SHAFTCAM
Page 96 and 97: CYLINDER HEAD / VALVES● Remove th
Page 98 and 99: CYLINDER HEAD / VALVESVALVE GUIDE R
Page 100 and 101: CYLINDER HEAD / VALVESCYLINDER HEAD
Page 102 and 103: CYLINDER HEAD / VALVES● Install f
Page 104 and 105: CYLINDER / PISTON
Page 106 and 107: CYLINDER / PISTONCYLINDERCYLINDERRE
Page 108 and 109: CYLINDER / PISTONPISTON RINGFEELER
Page 110 and 111: CYLINDER / PISTON● Install the ne
Page 112 and 113: TRANSMISSION/CRANKSHAFT/CRANKCASE
Page 114 and 115: TRANSMISSION/CRANKSHAFT/CRANKCASETO
Page 116 and 117: TRANSMISSION/CRANKSHAFT/CRANKCASEIN
Page 122 and 123: TRANSMISSION/CRANKSHAFT/CRANKCASECR
Page 124 and 125:
FRONT WHEEL / FRONT BRAKE / FRONT F
Page 126 and 127:
Page 128 and 129:
Page 130 and 131:
Page 132 and 133:
Page 134 and 135:
Page 136 and 137:
Page 138 and 139:
Page 140 and 141:
Page 142 and 143:
Page 144 and 145:
Page 146 and 147:
Page 148 and 149:
REAR WHEEL / REAR BRAKE / REAR CUSH
Page 150 and 151:
Page 152 and 153:
Page 154 and 155:
Page 156 and 157:
CHARGING SYSTEMWINKER RELAYMAGNETIC
Page 158 and 159:
CHARGING SYSTEMTROUBLE SHOOTINGNo p
Page 160 and 161:
CHARGING SYSTEMBATTERY TERMINALCAUT
Page 162 and 163:
IGNITION SYSTEMWINKER RELAYFUEL TAN
Page 164 and 165:
IGNITION SYSTEMTROUBLE SHOOTINGSpar
Page 166 and 167:
IGNITION SYSTEMIGNITION COIL INSPEC
Page 168 and 169:
STARTING SYSTEMWINKER RELAYMAGNETIC
Page 170 and 171:
STARTING SYSTEMTROUBLE SHOOTINGStar
Page 172 and 173:
STARTING SYSTEMBRUSH● the brush s
Page 174 and 175:
STARTING SYSTEMSTARTER MAGNETIC SWI
Page 176 and 177:
LIGHTS// SWITCHES / HORNHEADLIGHT B
Page 178 and 179:
LIGHTS// SWITCHES / HORNSPEEDOMETER
Page 180 and 181:
LIGHTS// SWITCHES / HORNRELEASE THE
Page 182 and 183:
ENGINE STALLS, HARD TO START, ROUGH
Page 184 and 185:
POOR OPERATIONCLUTCH DRIVE / DRIVEN
Page 186 and 187:
MEMO
Page 188:
SM62-1003-01E
show all

Daelim S4 50cc Service Manual - Mojo

Create successful ePaper yourself

Delete template?

Save as template?