Daelim S4 50cc Service Manual - Mojo

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EXTERNAL PARTSFLOOR PANEL● Untie 2 washer bolts in the side of floor panel.● Pull backward and disassemble floor panel.● Install in the reverse order of removal.WASHER BOLTSUNDER COVERUNDER COVER REMOVAL /ASSEMBLY● Disassemble floor side cover.● Loosen 4 left-right washer bolts installed at undercover.● Disassemble under cover.● Install in the reverse order of removal.WASHER BOLTSINNER BOXFRONT COVER REMOVAL /ASSEMBLY● Loosen 2 washer screws installed at inner box.WASHER SCREWSWASHER SCREWSFRONT COVER● Loosen 4 washer screws installed at front cover.● Disassemble head light coupler.● Disassemble front cover.● Install in the reverse order of removal.
EXTERNAL PARTSTAPPING SCREWSINNER COVERFRONT UNDER COVERINNER BOX REMOVAL /ASSEMBLY● Remove the following parts. Luggage box Rear carrier Center cover Body cover Floor side cover Floor panel Front cover● Loosen 2 tapping screws installed at front undercover.● Loosen main key cap by turning itDIS ASSEMBLYBAG HOLDERINNER COVER● Disassemble 4 tapping screws installed at inner box● Loosen step bolt installed at back holder● Diassemble inner box● Install in the reverse order fo removal.TAPPING SCREWSFRONT FENDERFRONT FENDER COVERREMOVAL / ASSEMBLY● Loosen 4 left-right special screws installed at frontfender● Disassemble front fender● Install in the reverse order of removal.SPECIAL S CREWS
Page 3: CONTENTS Contents of this manual an
Page 6 and 7: SERVICE INFORMATIONSPECIFICATIONDIM
Page 8 and 9: SERVICE INFORMATIONTORQUE VALUESENG
Page 10 and 11: SERVICE INFORMATIONLUBRICATION OILE
Page 12 and 13: SERVICE INFORMATIONWINKER RELAYHORN
Page 14 and 15: SERVICE INFORMATIONBATTERY CABLESAI
Page 16 and 17: SERVICE INFORMATION3. Store the par
Page 18 and 19: SERVICE INFORMATION19. Install the
Page 20 and 21: SERVICE INFORMATION•Turn off the
Page 22 and 23: SERVICE INFORMATION•In case that
Page 24 and 25: INSPECTIONS / ADJUSTMENTSTORQUESPAR
Page 26 and 27: INSPECTIONS / ADJUSTMENTSFUEL STRAI
Page 28 and 29: INSPECTIONS / ADJUSTMENTSTURNCAUTIO
Page 30 and 31: INSPECTIONS / ADJUSTMENTSBRAKE FLUI
Page 32 and 33: INSPECTIONS / ADJUSTMENTSWHEELS / T
Page 34 and 35: MEMO
Page 36 and 37: EXTERNAL PARTSMAINTENANCE PROCEDURE
Page 38 and 39: EXTERNAL PARTSTAPPING SCREWS● Loo
Page 42 and 43: EXTERNAL PARTSWASHER BOLTFRONT UNDE
Page 46 and 47: LUBRICATION SYSTEMTROUBLE SHOOTINGO
Page 48 and 49: LUBRICATION SYSTEMOIL PUMPINSPECTIO
Page 50 and 51: LUBRICATION SYSTEMASSEMBLY● Clean
Page 54 and 55: FUEL SYSTEMTROUBLESHOOTINGThe vehic
Page 56 and 57: FUEL SYSTEM● Untie screws install
Page 58 and 59: FUEL SYSTEMSLOW JET● Remove the m
Page 60 and 61: FUEL SYSTEM● Assemble acceleratin
Page 62 and 63: FUEL SYSTEMTHROTTLE STOP SCREW Exte
Page 66 and 67: ENGINE REMOVAL/INSPECTIONCARBURETOR
Page 68 and 69: BELT TYPE CONTINUOUSLY VARIABLE TRA
Page 84 and 85: A.C. GENERATOR /RH. CRANK CASE COVE
Page 90 and 91:
CYLINDER HEAD / VALVES
Page 92 and 93:
CYLINDER HEAD / VALVESTOOL-VALVE GU
Page 94 and 95:
CYLINDER HEAD / VALVESCAM SHAFTCAM
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CYLINDER HEAD / VALVES● Remove th
Page 98 and 99:
CYLINDER HEAD / VALVESVALVE GUIDE R
Page 100 and 101:
CYLINDER HEAD / VALVESCYLINDER HEAD
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CYLINDER HEAD / VALVES● Install f
Page 104 and 105:
CYLINDER / PISTON
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CYLINDER / PISTONCYLINDERCYLINDERRE
Page 108 and 109:
CYLINDER / PISTONPISTON RINGFEELER
Page 110 and 111:
CYLINDER / PISTON● Install the ne
Page 112 and 113:
TRANSMISSION/CRANKSHAFT/CRANKCASE
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TRANSMISSION/CRANKSHAFT/CRANKCASETO
Page 116 and 117:
TRANSMISSION/CRANKSHAFT/CRANKCASEIN
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TRANSMISSION/CRANKSHAFT/CRANKCASECR
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FRONT WHEEL / FRONT BRAKE / FRONT F
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REAR WHEEL / REAR BRAKE / REAR CUSH
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CHARGING SYSTEMWINKER RELAYMAGNETIC
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CHARGING SYSTEMTROUBLE SHOOTINGNo p
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CHARGING SYSTEMBATTERY TERMINALCAUT
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IGNITION SYSTEMWINKER RELAYFUEL TAN
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IGNITION SYSTEMTROUBLE SHOOTINGSpar
Page 166 and 167:
IGNITION SYSTEMIGNITION COIL INSPEC
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STARTING SYSTEMWINKER RELAYMAGNETIC
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STARTING SYSTEMTROUBLE SHOOTINGStar
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STARTING SYSTEMBRUSH● the brush s
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STARTING SYSTEMSTARTER MAGNETIC SWI
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LIGHTS// SWITCHES / HORNHEADLIGHT B
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LIGHTS// SWITCHES / HORNSPEEDOMETER
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LIGHTS// SWITCHES / HORNRELEASE THE
Page 182 and 183:
ENGINE STALLS, HARD TO START, ROUGH
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POOR OPERATIONCLUTCH DRIVE / DRIVEN
Page 186 and 187:
MEMO
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SM62-1003-01E
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Daelim S4 50cc Service Manual - Mojo

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