Daelim S4 50cc Service Manual - Mojo

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LIGHTS// SWITCHES / HORNSPEEDOMETER● Disconnect the RH./LH.switch wire and remove thespeedometer and the 3 tapping screws securing therear handle cover.● Remove the speedometer.● Install in the reverse order of removal.REAR HANDLE COVERTAPPING SCREWKEY SETMAIN SWITCH● Remove the front cover.● Remove the main switch coupler.● Check for continuity betwwen the wire terminalMAIN SWITCHMAIN SWITCH TERMINALTERMINALONOFFLOCKCOLORIG E BA1 BA2BLACK/WHITE GREEN RED BLACKHANDLE BAR SWITCH● Remove the front handle cover.● Remove the coupler wiring.● Check for continuity between trminal.DIMMER SWITCHHORN SWITCHWINKER SWITCHCOLORGRAY SKY BLUE ORANGEWINKER SWITCH
LIGHTS// SWITCHES / HORNDIMMER SWITCHCOLORDG/Y BLUE PURPLEHANDLE SWITCH COUPLERHAZARD SWITCHHAZARD SWITCHSTARTER SWITCHHORNCOLORSTARTER SWITCHCOLORHORN GRAY SKY BLUE ORANGEYELLOW/REDGREEN/YELLOW● Remove the wire connector from the horn.● Connect the horn terminal with 12V battery. Normalif it soundsHORN SWITCHBATTERYCOLORLIGHT GREENBLACKPULL THE LEVERFRONT STOP SWITCHFRONT / REAR STOPSWITCHINSPECTION● Remove the front handle cover.● Check for continuity between the black and green /yellow wire terminals inside the speedometerassembly.- When the brake lever is pulled - CONTINUITY
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CONTENTS Contents of this manual an
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SERVICE INFORMATIONSPECIFICATIONDIM
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SERVICE INFORMATIONTORQUE VALUESENG
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SERVICE INFORMATIONLUBRICATION OILE
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SERVICE INFORMATIONWINKER RELAYHORN
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SERVICE INFORMATIONBATTERY CABLESAI
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SERVICE INFORMATION3. Store the par
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SERVICE INFORMATION19. Install the
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SERVICE INFORMATION•Turn off the
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SERVICE INFORMATION•In case that
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INSPECTIONS / ADJUSTMENTSTORQUESPAR
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INSPECTIONS / ADJUSTMENTSFUEL STRAI
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INSPECTIONS / ADJUSTMENTSTURNCAUTIO
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INSPECTIONS / ADJUSTMENTSBRAKE FLUI
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INSPECTIONS / ADJUSTMENTSWHEELS / T
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MEMO
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EXTERNAL PARTSMAINTENANCE PROCEDURE
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EXTERNAL PARTSTAPPING SCREWS● Loo
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EXTERNAL PARTSFLOOR PANEL● Untie
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EXTERNAL PARTSWASHER BOLTFRONT UNDE
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MEMO
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LUBRICATION SYSTEMTROUBLE SHOOTINGO
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LUBRICATION SYSTEMOIL PUMPINSPECTIO
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LUBRICATION SYSTEMASSEMBLY● Clean
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MEMO
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FUEL SYSTEMTROUBLESHOOTINGThe vehic
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FUEL SYSTEM● Untie screws install
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FUEL SYSTEMSLOW JET● Remove the m
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FUEL SYSTEM● Assemble acceleratin
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FUEL SYSTEMTHROTTLE STOP SCREW Exte
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MEMO
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ENGINE REMOVAL/INSPECTIONCARBURETOR
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BELT TYPE CONTINUOUSLY VARIABLE TRA
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A.C. GENERATOR /RH. CRANK CASE COVE
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CYLINDER HEAD / VALVES
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CYLINDER HEAD / VALVESTOOL-VALVE GU
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CYLINDER HEAD / VALVESCAM SHAFTCAM
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CYLINDER HEAD / VALVES● Remove th
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CYLINDER HEAD / VALVESVALVE GUIDE R
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CYLINDER HEAD / VALVESCYLINDER HEAD
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CYLINDER HEAD / VALVES● Install f
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CYLINDER / PISTON
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CYLINDER / PISTONCYLINDERCYLINDERRE
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CYLINDER / PISTONPISTON RINGFEELER
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CYLINDER / PISTON● Install the ne
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TRANSMISSION/CRANKSHAFT/CRANKCASE
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TRANSMISSION/CRANKSHAFT/CRANKCASETO
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TRANSMISSION/CRANKSHAFT/CRANKCASEIN
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TRANSMISSION/CRANKSHAFT/CRANKCASECR
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FRONT WHEEL / FRONT BRAKE / FRONT F
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FRONT WHEEL / FRONT BRAKE / FRONT F
Page 128 and 129: FRONT WHEEL / FRONT BRAKE / FRONT F
Page 148 and 149: REAR WHEEL / REAR BRAKE / REAR CUSH
Page 156 and 157: CHARGING SYSTEMWINKER RELAYMAGNETIC
Page 158 and 159: CHARGING SYSTEMTROUBLE SHOOTINGNo p
Page 160 and 161: CHARGING SYSTEMBATTERY TERMINALCAUT
Page 162 and 163: IGNITION SYSTEMWINKER RELAYFUEL TAN
Page 164 and 165: IGNITION SYSTEMTROUBLE SHOOTINGSpar
Page 166 and 167: IGNITION SYSTEMIGNITION COIL INSPEC
Page 168 and 169: STARTING SYSTEMWINKER RELAYMAGNETIC
Page 170 and 171: STARTING SYSTEMTROUBLE SHOOTINGStar
Page 172 and 173: STARTING SYSTEMBRUSH● the brush s
Page 174 and 175: STARTING SYSTEMSTARTER MAGNETIC SWI
Page 176 and 177: LIGHTS// SWITCHES / HORNHEADLIGHT B
Page 180 and 181: LIGHTS// SWITCHES / HORNRELEASE THE
Page 182 and 183: ENGINE STALLS, HARD TO START, ROUGH
Page 184 and 185: POOR OPERATIONCLUTCH DRIVE / DRIVEN
Page 186 and 187: MEMO
Page 188: SM62-1003-01E
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Daelim S4 50cc Service Manual - Mojo

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