Daelim S4 50cc Service Manual - Mojo

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FUEL SYSTEMSLOW JET● Remove the main jet, main jet holder, needle jet,slow jet, pilot screw.MAIN JETCLEAN COMPRESSED AIR● Clean the all jet and hole of carburetor body withblow the compressed air.CAUTION•Turn in the pilot jet screw and record the numberof turns it takes before it seats lightly.•Do not force pilot screw against its seat. The seatwill be damaged.
FUEL SYSTEMCOVERCOMPRESSIONSPRING● Disassemble accelerating pump.● Loosen 2 screws, disconnect diaphragm,compression spring.● Check whether there are pin role, twist, damage ofdiaphragm.● Clean by compressed air fuel channel of diaphragmcover.DIAPHRAGM COMPASSEMBLY● Assemble needle jet, needle jet holder, main jet,slow jet..● Assemble O-ring washer of pilot screw, springscrew.● Assemble based on revultion point remembered atthe time of disassembling pilot screw.● Measure float level.FLOAT LEVEL : 11MMTOOL : FLOAT LEVEL GAUGECAUTION•Replace with new float chamber body o-ring.● Assemble float valve, float, float pin.● Assemble float body ass’y and 3 fan screws,bracket.
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CONTENTS Contents of this manual an
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SERVICE INFORMATIONSPECIFICATIONDIM
Page 8 and 9: SERVICE INFORMATIONTORQUE VALUESENG
Page 10 and 11: SERVICE INFORMATIONLUBRICATION OILE
Page 12 and 13: SERVICE INFORMATIONWINKER RELAYHORN
Page 14 and 15: SERVICE INFORMATIONBATTERY CABLESAI
Page 16 and 17: SERVICE INFORMATION3. Store the par
Page 18 and 19: SERVICE INFORMATION19. Install the
Page 20 and 21: SERVICE INFORMATION•Turn off the
Page 22 and 23: SERVICE INFORMATION•In case that
Page 24 and 25: INSPECTIONS / ADJUSTMENTSTORQUESPAR
Page 26 and 27: INSPECTIONS / ADJUSTMENTSFUEL STRAI
Page 28 and 29: INSPECTIONS / ADJUSTMENTSTURNCAUTIO
Page 30 and 31: INSPECTIONS / ADJUSTMENTSBRAKE FLUI
Page 32 and 33: INSPECTIONS / ADJUSTMENTSWHEELS / T
Page 34 and 35: MEMO
Page 36 and 37: EXTERNAL PARTSMAINTENANCE PROCEDURE
Page 38 and 39: EXTERNAL PARTSTAPPING SCREWS● Loo
Page 40 and 41: EXTERNAL PARTSFLOOR PANEL● Untie
Page 42 and 43: EXTERNAL PARTSWASHER BOLTFRONT UNDE
Page 46 and 47: LUBRICATION SYSTEMTROUBLE SHOOTINGO
Page 48 and 49: LUBRICATION SYSTEMOIL PUMPINSPECTIO
Page 50 and 51: LUBRICATION SYSTEMASSEMBLY● Clean
Page 54 and 55: FUEL SYSTEMTROUBLESHOOTINGThe vehic
Page 56 and 57: FUEL SYSTEM● Untie screws install
Page 60 and 61: FUEL SYSTEM● Assemble acceleratin
Page 62 and 63: FUEL SYSTEMTHROTTLE STOP SCREW Exte
Page 66 and 67: ENGINE REMOVAL/INSPECTIONCARBURETOR
Page 68 and 69: BELT TYPE CONTINUOUSLY VARIABLE TRA
Page 84 and 85: A.C. GENERATOR /RH. CRANK CASE COVE
Page 90 and 91: CYLINDER HEAD / VALVES
Page 92 and 93: CYLINDER HEAD / VALVESTOOL-VALVE GU
Page 94 and 95: CYLINDER HEAD / VALVESCAM SHAFTCAM
Page 96 and 97: CYLINDER HEAD / VALVES● Remove th
Page 98 and 99: CYLINDER HEAD / VALVESVALVE GUIDE R
Page 100 and 101: CYLINDER HEAD / VALVESCYLINDER HEAD
Page 102 and 103: CYLINDER HEAD / VALVES● Install f
Page 104 and 105: CYLINDER / PISTON
Page 106 and 107: CYLINDER / PISTONCYLINDERCYLINDERRE
Page 108 and 109:
CYLINDER / PISTONPISTON RINGFEELER
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CYLINDER / PISTON● Install the ne
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TRANSMISSION/CRANKSHAFT/CRANKCASE
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TRANSMISSION/CRANKSHAFT/CRANKCASETO
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TRANSMISSION/CRANKSHAFT/CRANKCASEIN
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TRANSMISSION/CRANKSHAFT/CRANKCASECR
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FRONT WHEEL / FRONT BRAKE / FRONT F
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REAR WHEEL / REAR BRAKE / REAR CUSH
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CHARGING SYSTEMWINKER RELAYMAGNETIC
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CHARGING SYSTEMTROUBLE SHOOTINGNo p
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CHARGING SYSTEMBATTERY TERMINALCAUT
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IGNITION SYSTEMWINKER RELAYFUEL TAN
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IGNITION SYSTEMTROUBLE SHOOTINGSpar
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IGNITION SYSTEMIGNITION COIL INSPEC
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STARTING SYSTEMWINKER RELAYMAGNETIC
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STARTING SYSTEMTROUBLE SHOOTINGStar
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STARTING SYSTEMBRUSH● the brush s
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STARTING SYSTEMSTARTER MAGNETIC SWI
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LIGHTS// SWITCHES / HORNHEADLIGHT B
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LIGHTS// SWITCHES / HORNSPEEDOMETER
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LIGHTS// SWITCHES / HORNRELEASE THE
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ENGINE STALLS, HARD TO START, ROUGH
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POOR OPERATIONCLUTCH DRIVE / DRIVEN
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MEMO
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SM62-1003-01E
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Daelim S4 50cc Service Manual - Mojo

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