Daelim S4 50cc Service Manual - Mojo

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ENGINE REMOVAL/INSPECTIONCARBURETORENGINE REMOVAL / ASSEMBLY● Release the seat lock by turning the main key andopen the seat.● Remove the following parts.- Luggage box.- Air cleaner.- Carburetor.● Disconnect the A.C generator coupler and connectorwiring connected to the A.C generator, disconnectthe starter motor wiring cable.● Remove spark plug cap cord from the engine.● Remove the bleeder tube from the cylinder headcover.● Remove the EX. muffler.MUFFLER● Loosen the lock nut securing rear wheel and removethe rear wheel.REAR WHEELREAR CUSHION● Loosen the rear brake adjuster nut, and remove thebrake arm joint B, and remove the rear brake cable.● Remove the engine hanger nut.REAR BRAKE CABLEENGINE HANGER NUT
ENGINE REMOVAL/INSPECTION● Loosen rear cushion under bolt.REAR CUSHION UNDER BOLT● Fix the jar-key for the motorcycles to under thevehicle.● Loosen the flange bolt securing the engine hangerand remove the engine from the frame.JAR-KEYASSEMBLY● Install in the reverse order of removal.NOTE•Take precaution not to damage wiring and cable.•Take precaution not to damage the threaded part ofbolts.•Arrange the cable, tubes and wiring in the rightpositionsTORQUE : ENGINE HANGER NUT : 4.5 kgf·m● Check the following after the engine is installed.- Engine oil leakage.- Inspection of throttle cable operation.
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CONTENTS Contents of this manual an
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SERVICE INFORMATIONSPECIFICATIONDIM
Page 8 and 9:
SERVICE INFORMATIONTORQUE VALUESENG
Page 10 and 11:
SERVICE INFORMATIONLUBRICATION OILE
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SERVICE INFORMATIONWINKER RELAYHORN
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SERVICE INFORMATIONBATTERY CABLESAI
Page 16 and 17: SERVICE INFORMATION3. Store the par
Page 18 and 19: SERVICE INFORMATION19. Install the
Page 20 and 21: SERVICE INFORMATION•Turn off the
Page 22 and 23: SERVICE INFORMATION•In case that
Page 24 and 25: INSPECTIONS / ADJUSTMENTSTORQUESPAR
Page 26 and 27: INSPECTIONS / ADJUSTMENTSFUEL STRAI
Page 28 and 29: INSPECTIONS / ADJUSTMENTSTURNCAUTIO
Page 30 and 31: INSPECTIONS / ADJUSTMENTSBRAKE FLUI
Page 32 and 33: INSPECTIONS / ADJUSTMENTSWHEELS / T
Page 34 and 35: MEMO
Page 36 and 37: EXTERNAL PARTSMAINTENANCE PROCEDURE
Page 38 and 39: EXTERNAL PARTSTAPPING SCREWS● Loo
Page 40 and 41: EXTERNAL PARTSFLOOR PANEL● Untie
Page 42 and 43: EXTERNAL PARTSWASHER BOLTFRONT UNDE
Page 46 and 47: LUBRICATION SYSTEMTROUBLE SHOOTINGO
Page 48 and 49: LUBRICATION SYSTEMOIL PUMPINSPECTIO
Page 50 and 51: LUBRICATION SYSTEMASSEMBLY● Clean
Page 54 and 55: FUEL SYSTEMTROUBLESHOOTINGThe vehic
Page 56 and 57: FUEL SYSTEM● Untie screws install
Page 58 and 59: FUEL SYSTEMSLOW JET● Remove the m
Page 60 and 61: FUEL SYSTEM● Assemble acceleratin
Page 62 and 63: FUEL SYSTEMTHROTTLE STOP SCREW Exte
Page 68 and 69: BELT TYPE CONTINUOUSLY VARIABLE TRA
Page 84 and 85: A.C. GENERATOR /RH. CRANK CASE COVE
Page 90 and 91: CYLINDER HEAD / VALVES
Page 92 and 93: CYLINDER HEAD / VALVESTOOL-VALVE GU
Page 94 and 95: CYLINDER HEAD / VALVESCAM SHAFTCAM
Page 96 and 97: CYLINDER HEAD / VALVES● Remove th
Page 98 and 99: CYLINDER HEAD / VALVESVALVE GUIDE R
Page 100 and 101: CYLINDER HEAD / VALVESCYLINDER HEAD
Page 102 and 103: CYLINDER HEAD / VALVES● Install f
Page 104 and 105: CYLINDER / PISTON
Page 106 and 107: CYLINDER / PISTONCYLINDERCYLINDERRE
Page 108 and 109: CYLINDER / PISTONPISTON RINGFEELER
Page 110 and 111: CYLINDER / PISTON● Install the ne
Page 112 and 113: TRANSMISSION/CRANKSHAFT/CRANKCASE
Page 114 and 115: TRANSMISSION/CRANKSHAFT/CRANKCASETO
Page 116 and 117:
TRANSMISSION/CRANKSHAFT/CRANKCASEIN
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TRANSMISSION/CRANKSHAFT/CRANKCASE
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TRANSMISSION/CRANKSHAFT/CRANKCASE
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TRANSMISSION/CRANKSHAFT/CRANKCASECR
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FRONT WHEEL / FRONT BRAKE / FRONT F
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REAR WHEEL / REAR BRAKE / REAR CUSH
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CHARGING SYSTEMWINKER RELAYMAGNETIC
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CHARGING SYSTEMTROUBLE SHOOTINGNo p
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CHARGING SYSTEMBATTERY TERMINALCAUT
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IGNITION SYSTEMWINKER RELAYFUEL TAN
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IGNITION SYSTEMTROUBLE SHOOTINGSpar
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IGNITION SYSTEMIGNITION COIL INSPEC
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STARTING SYSTEMWINKER RELAYMAGNETIC
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STARTING SYSTEMTROUBLE SHOOTINGStar
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STARTING SYSTEMBRUSH● the brush s
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STARTING SYSTEMSTARTER MAGNETIC SWI
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LIGHTS// SWITCHES / HORNHEADLIGHT B
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LIGHTS// SWITCHES / HORNSPEEDOMETER
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LIGHTS// SWITCHES / HORNRELEASE THE
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ENGINE STALLS, HARD TO START, ROUGH
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POOR OPERATIONCLUTCH DRIVE / DRIVEN
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MEMO
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SM62-1003-01E
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Daelim S4 50cc Service Manual - Mojo

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