Daelim S4 50cc Service Manual - Mojo

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BELT TYPE CONTINUOUSLY VARIABLE TRANSMISSION / KICK STARTERDRIVE FACEDRIVEN PULLEY ASSYDRIVE BELTREMOVAL● Disassemble LH. Side cover. (⇨7-2)● Disassemble 2 dowel pins and gasket.DRIVE BELTCAUTION·Be careful for missing of dowel pin. Whendisassembling gasket, be careful its torn.STARTER PINION● Diassemble start pinion ass’y in order to do easyrepair.CLUTCH OUTER● Install special tool(universal holder) to clutcu outer,Then disassmble 10 mm nut● Disassemble clutch outer.DRIVE FACEDRIVE BELT● On condition that drive belt is assembled at drivenpulley sub, extract to the outside of drive face.● Disassemble belt from driven pulley sub.DRIVEN PULLEY SUB
BELT TYPE CONTINUOUSLY VARIABLE TRANSMISSION / KICK STARTERCOGWIDTHINSPECTION● Check the drive belt for cracks, cog seperation andwear ; Replace as necessary.● Measure the width of the drive belt replace thebelt if the service limit is exceeded.SERVICE LIMIT : 16.5mmNOTE·Use only a genuine DAELIM replacement drivebelt.·Do not get oil or greasde on the drive belt or pulleyside.·Clean off any grease or oil before reinstalling.DRIVEN PULLEY SUB ASSYINSTALLATION● Like left pucture, turn the pulley clockwise andspread the faces apart while installing the drive belt.NOTE·Hold the pulley faces apart preventing them fromclosing.● Hang on drive belt assembled at driven pulley subass’y.● Between drive face and movable drive face, thenassemble it to drive shaft in reverse side.DRIVEN PULLEY SUB ASSY● Assemble clutch outer to driven pulley sub ass’y.● Temporarily install flange nut 10mm to driven pulley,tighten the nut to the specified torque.TORQUE : 4.OkgfmTOOL : UNIVERSAL HOLDER
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CONTENTS Contents of this manual an
Page 6 and 7:
SERVICE INFORMATIONSPECIFICATIONDIM
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SERVICE INFORMATIONTORQUE VALUESENG
Page 10 and 11:
SERVICE INFORMATIONLUBRICATION OILE
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SERVICE INFORMATIONWINKER RELAYHORN
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SERVICE INFORMATIONBATTERY CABLESAI
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SERVICE INFORMATION3. Store the par
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SERVICE INFORMATION19. Install the
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SERVICE INFORMATION•Turn off the
Page 22 and 23: SERVICE INFORMATION•In case that
Page 24 and 25: INSPECTIONS / ADJUSTMENTSTORQUESPAR
Page 26 and 27: INSPECTIONS / ADJUSTMENTSFUEL STRAI
Page 28 and 29: INSPECTIONS / ADJUSTMENTSTURNCAUTIO
Page 30 and 31: INSPECTIONS / ADJUSTMENTSBRAKE FLUI
Page 32 and 33: INSPECTIONS / ADJUSTMENTSWHEELS / T
Page 34 and 35: MEMO
Page 36 and 37: EXTERNAL PARTSMAINTENANCE PROCEDURE
Page 38 and 39: EXTERNAL PARTSTAPPING SCREWS● Loo
Page 40 and 41: EXTERNAL PARTSFLOOR PANEL● Untie
Page 42 and 43: EXTERNAL PARTSWASHER BOLTFRONT UNDE
Page 46 and 47: LUBRICATION SYSTEMTROUBLE SHOOTINGO
Page 48 and 49: LUBRICATION SYSTEMOIL PUMPINSPECTIO
Page 50 and 51: LUBRICATION SYSTEMASSEMBLY● Clean
Page 54 and 55: FUEL SYSTEMTROUBLESHOOTINGThe vehic
Page 56 and 57: FUEL SYSTEM● Untie screws install
Page 58 and 59: FUEL SYSTEMSLOW JET● Remove the m
Page 60 and 61: FUEL SYSTEM● Assemble acceleratin
Page 62 and 63: FUEL SYSTEMTHROTTLE STOP SCREW Exte
Page 66 and 67: ENGINE REMOVAL/INSPECTIONCARBURETOR
Page 68 and 69: BELT TYPE CONTINUOUSLY VARIABLE TRA
Page 84 and 85: A.C. GENERATOR /RH. CRANK CASE COVE
Page 90 and 91: CYLINDER HEAD / VALVES
Page 92 and 93: CYLINDER HEAD / VALVESTOOL-VALVE GU
Page 94 and 95: CYLINDER HEAD / VALVESCAM SHAFTCAM
Page 96 and 97: CYLINDER HEAD / VALVES● Remove th
Page 98 and 99: CYLINDER HEAD / VALVESVALVE GUIDE R
Page 100 and 101: CYLINDER HEAD / VALVESCYLINDER HEAD
Page 102 and 103: CYLINDER HEAD / VALVES● Install f
Page 104 and 105: CYLINDER / PISTON
Page 106 and 107: CYLINDER / PISTONCYLINDERCYLINDERRE
Page 108 and 109: CYLINDER / PISTONPISTON RINGFEELER
Page 110 and 111: CYLINDER / PISTON● Install the ne
Page 112 and 113: TRANSMISSION/CRANKSHAFT/CRANKCASE
Page 114 and 115: TRANSMISSION/CRANKSHAFT/CRANKCASETO
Page 116 and 117: TRANSMISSION/CRANKSHAFT/CRANKCASEIN
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TRANSMISSION/CRANKSHAFT/CRANKCASECR
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FRONT WHEEL / FRONT BRAKE / FRONT F
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REAR WHEEL / REAR BRAKE / REAR CUSH
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CHARGING SYSTEMWINKER RELAYMAGNETIC
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CHARGING SYSTEMTROUBLE SHOOTINGNo p
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CHARGING SYSTEMBATTERY TERMINALCAUT
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IGNITION SYSTEMWINKER RELAYFUEL TAN
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IGNITION SYSTEMTROUBLE SHOOTINGSpar
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IGNITION SYSTEMIGNITION COIL INSPEC
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STARTING SYSTEMWINKER RELAYMAGNETIC
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STARTING SYSTEMTROUBLE SHOOTINGStar
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STARTING SYSTEMBRUSH● the brush s
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STARTING SYSTEMSTARTER MAGNETIC SWI
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LIGHTS// SWITCHES / HORNHEADLIGHT B
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LIGHTS// SWITCHES / HORNSPEEDOMETER
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LIGHTS// SWITCHES / HORNRELEASE THE
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ENGINE STALLS, HARD TO START, ROUGH
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POOR OPERATIONCLUTCH DRIVE / DRIVEN
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MEMO
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SM62-1003-01E
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Daelim S4 50cc Service Manual - Mojo

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