Daelim S4 50cc Service Manual - Mojo

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SERVICE INFORMATIONSPECIFICATIONDIMENSIONSFRAMEENGINEITEMOVERALL LENGTHOVERALL WIDTHOVERALL HEIGHTWHEEL BASESEAT HEIGHTGROUND CLEARANCEDRY WEIGHTGROSS WEIGHTTYPEFRONT SUSPENSIONREAR SUSPENSIONFRONT TIRE SIZE/TYPEREAR TIRE SIZE/TYPETIRE PRESSURE 1 person FRONTREAR2 persons FRONTREARFRONT BRAKEREAR BRAKEFUEL TANK CAPACITY Full capacityReserve capacityCASTER ANGLETYPECYLINDERS, ARRANGEMENTBORE X STROKEDISPLACEMENTCOMPRESSION RATIOVALVESENGINE OIL CAPACITYTRANSMISSION OIL CAPACITYLUBRICATION TYPEAIR CLEANER TYPECOMPRESSION PRESSUREINTAKE VALVE IN VALVE OPENCLOSEEX VALVE OPENCLOSEVALVE CLEARANCE INTAKEEXHAUSTSPECIFICATION1.790mm670mm1.102mm1.250mm750mm120mm94kg224kgUnderboneTelescopicSwing Arm3.50 -10 51J3.50 -10 51J2.00kg/2.00kg/2.00kg/2.25kg/-Hydraulic-Mechanical Drum5.0L1.5L27Air cooled 4cycle SOHC engine1(single cylinder), front angle 9039.039.5mm49.5cc10.5 : 1SOHC chain drive0.85L (Full capacity)0.70L (at changing)0.12L (Full capacity)Forced pressure splash typePaper filter10kg/cm 2 (600rpm)0BTDC25ABDC33BBDC0ATDC0.1mm0.1mm
SERVICE INFORMATIONCARBURETORDRIVE TRAINELECTRICALSYSTEMITEMTYPE/ VENTURY BOREMODEL MARKCHOKE TYPEMAIN JETPILOT SCREW REVERSE REVOLUTION SPEEDFLOAT LEVELIDLE SPPEDCLUTCH TYPEPRIMARY REDUCTIONSECONDARY REDUCTIONIGNITION SYSTEMIGNITION TIMING F MARKBATTERY CAPACITYSPARK PLUGSPARK PLUG GAPFUSE CAPACITYSTARTING SYSTEMHEADLIGHT(HIGH / LOW)WINKER LIGHT(HIGH/LOW)TAIL/ STOP LIGHTHIGH-BEAM PILOT LAMPWINKER PILOT LAMPSPEEDOMETER LAMPSPECIFICATIONCV type(vacumm)/16mmPD19JAuto-bystarter#1101 3/411mm1,700100 rpmAutomatic Transmission(V-belt type)3.5333.714AC-CDIBTDC 1412V 6AhCR6HSA0.6~0.7mm15ASTARTER MOTOR / KICK12V 35 / 35W12V 10W12V 21 / 5W12V 3W12V 3W X 212V 1.7W X 2
Page 3: CONTENTS Contents of this manual an
Page 8 and 9: SERVICE INFORMATIONTORQUE VALUESENG
Page 10 and 11: SERVICE INFORMATIONLUBRICATION OILE
Page 12 and 13: SERVICE INFORMATIONWINKER RELAYHORN
Page 14 and 15: SERVICE INFORMATIONBATTERY CABLESAI
Page 16 and 17: SERVICE INFORMATION3. Store the par
Page 18 and 19: SERVICE INFORMATION19. Install the
Page 20 and 21: SERVICE INFORMATION•Turn off the
Page 22 and 23: SERVICE INFORMATION•In case that
Page 24 and 25: INSPECTIONS / ADJUSTMENTSTORQUESPAR
Page 26 and 27: INSPECTIONS / ADJUSTMENTSFUEL STRAI
Page 28 and 29: INSPECTIONS / ADJUSTMENTSTURNCAUTIO
Page 30 and 31: INSPECTIONS / ADJUSTMENTSBRAKE FLUI
Page 32 and 33: INSPECTIONS / ADJUSTMENTSWHEELS / T
Page 34 and 35: MEMO
Page 36 and 37: EXTERNAL PARTSMAINTENANCE PROCEDURE
Page 38 and 39: EXTERNAL PARTSTAPPING SCREWS● Loo
Page 40 and 41: EXTERNAL PARTSFLOOR PANEL● Untie
Page 42 and 43: EXTERNAL PARTSWASHER BOLTFRONT UNDE
Page 46 and 47: LUBRICATION SYSTEMTROUBLE SHOOTINGO
Page 48 and 49: LUBRICATION SYSTEMOIL PUMPINSPECTIO
Page 50 and 51: LUBRICATION SYSTEMASSEMBLY● Clean
Page 54 and 55: FUEL SYSTEMTROUBLESHOOTINGThe vehic
Page 56 and 57:
FUEL SYSTEM● Untie screws install
Page 58 and 59:
FUEL SYSTEMSLOW JET● Remove the m
Page 60 and 61:
FUEL SYSTEM● Assemble acceleratin
Page 62 and 63:
FUEL SYSTEMTHROTTLE STOP SCREW Exte
Page 64 and 65:
MEMO
Page 66 and 67:
ENGINE REMOVAL/INSPECTIONCARBURETOR
Page 68 and 69:
BELT TYPE CONTINUOUSLY VARIABLE TRA
Page 70 and 71:
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Page 76 and 77:
Page 78 and 79:
Page 80 and 81:
Page 82 and 83:
Page 84 and 85:
A.C. GENERATOR /RH. CRANK CASE COVE
Page 86 and 87:
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Page 90 and 91:
CYLINDER HEAD / VALVES
Page 92 and 93:
CYLINDER HEAD / VALVESTOOL-VALVE GU
Page 94 and 95:
CYLINDER HEAD / VALVESCAM SHAFTCAM
Page 96 and 97:
CYLINDER HEAD / VALVES● Remove th
Page 98 and 99:
CYLINDER HEAD / VALVESVALVE GUIDE R
Page 100 and 101:
CYLINDER HEAD / VALVESCYLINDER HEAD
Page 102 and 103:
CYLINDER HEAD / VALVES● Install f
Page 104 and 105:
CYLINDER / PISTON
Page 106 and 107:
CYLINDER / PISTONCYLINDERCYLINDERRE
Page 108 and 109:
CYLINDER / PISTONPISTON RINGFEELER
Page 110 and 111:
CYLINDER / PISTON● Install the ne
Page 112 and 113:
TRANSMISSION/CRANKSHAFT/CRANKCASE
Page 114 and 115:
TRANSMISSION/CRANKSHAFT/CRANKCASETO
Page 116 and 117:
TRANSMISSION/CRANKSHAFT/CRANKCASEIN
Page 118 and 119:
Page 120 and 121:
Page 122 and 123:
TRANSMISSION/CRANKSHAFT/CRANKCASECR
Page 124 and 125:
FRONT WHEEL / FRONT BRAKE / FRONT F
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Page 142 and 143:
Page 144 and 145:
Page 146 and 147:
Page 148 and 149:
REAR WHEEL / REAR BRAKE / REAR CUSH
Page 150 and 151:
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CHARGING SYSTEMWINKER RELAYMAGNETIC
Page 158 and 159:
CHARGING SYSTEMTROUBLE SHOOTINGNo p
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CHARGING SYSTEMBATTERY TERMINALCAUT
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IGNITION SYSTEMWINKER RELAYFUEL TAN
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IGNITION SYSTEMTROUBLE SHOOTINGSpar
Page 166 and 167:
IGNITION SYSTEMIGNITION COIL INSPEC
Page 168 and 169:
STARTING SYSTEMWINKER RELAYMAGNETIC
Page 170 and 171:
STARTING SYSTEMTROUBLE SHOOTINGStar
Page 172 and 173:
STARTING SYSTEMBRUSH● the brush s
Page 174 and 175:
STARTING SYSTEMSTARTER MAGNETIC SWI
Page 176 and 177:
LIGHTS// SWITCHES / HORNHEADLIGHT B
Page 178 and 179:
LIGHTS// SWITCHES / HORNSPEEDOMETER
Page 180 and 181:
LIGHTS// SWITCHES / HORNRELEASE THE
Page 182 and 183:
ENGINE STALLS, HARD TO START, ROUGH
Page 184 and 185:
POOR OPERATIONCLUTCH DRIVE / DRIVEN
Page 186 and 187:
MEMO
Page 188:
SM62-1003-01E
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Daelim S4 50cc Service Manual - Mojo

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