Daelim S4 50cc Service Manual - Mojo

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STARTING SYSTEMWINKER RELAYMAGNETICSWITCHREGULATERRECTIFIERCDI UNITFUEL TANKFUEL COCKSAI PIPEFUEL HOSESPEEDOMETER CABLESIDE STANDREAR BRAKE CABLES T A R T E R S Y S T E M C I R C U I TR/WRSTARTERMOTORRFUSEMSTARTER S/WREAR STOP S/WMAIN S/WY/R G/Y BBATTERY(12V 3AH) GGGSTARTER RELAYFRONT STOP S/W
16. STARTING SYSTEMSERVICE INFORMATION···· 16-1TROUBLE SHOOTING ···· 16-2STARTER MOTOR ······ 16-3STARTER MAGNETIC SWITCH·16-6SERVICE INFORMATIONGENERAL SAFETY● The starter motor can be maintained without removing the engine from the vehicle.● Always turn the ignition switch OFF before servicing the starter motor. The motor could suddenly start, causingserious injury.● A weak battery mau be unable to turn the starter motor quickly enough, or, supply adequete ignition current● The starter motor may be damaged if current is allowed to flow to it when the engine cannot turn over.● The engine may not be turned over if the stop switch is faulty.SPECIFICATIONITEM STANDARD VALUE SERVICE LIMITSTARTER MOTOR BRUSH LENGTHTOOLMULTI-TESTERVERNIER CALIPER
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CONTENTS Contents of this manual an
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SERVICE INFORMATIONSPECIFICATIONDIM
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SERVICE INFORMATIONTORQUE VALUESENG
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SERVICE INFORMATIONLUBRICATION OILE
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SERVICE INFORMATIONWINKER RELAYHORN
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SERVICE INFORMATIONBATTERY CABLESAI
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SERVICE INFORMATION3. Store the par
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SERVICE INFORMATION19. Install the
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SERVICE INFORMATION•Turn off the
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SERVICE INFORMATION•In case that
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INSPECTIONS / ADJUSTMENTSTORQUESPAR
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INSPECTIONS / ADJUSTMENTSFUEL STRAI
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INSPECTIONS / ADJUSTMENTSTURNCAUTIO
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INSPECTIONS / ADJUSTMENTSBRAKE FLUI
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INSPECTIONS / ADJUSTMENTSWHEELS / T
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MEMO
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EXTERNAL PARTSMAINTENANCE PROCEDURE
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EXTERNAL PARTSTAPPING SCREWS● Loo
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EXTERNAL PARTSFLOOR PANEL● Untie
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EXTERNAL PARTSWASHER BOLTFRONT UNDE
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MEMO
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LUBRICATION SYSTEMTROUBLE SHOOTINGO
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LUBRICATION SYSTEMOIL PUMPINSPECTIO
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LUBRICATION SYSTEMASSEMBLY● Clean
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MEMO
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FUEL SYSTEMTROUBLESHOOTINGThe vehic
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FUEL SYSTEM● Untie screws install
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FUEL SYSTEMSLOW JET● Remove the m
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FUEL SYSTEM● Assemble acceleratin
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FUEL SYSTEMTHROTTLE STOP SCREW Exte
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MEMO
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ENGINE REMOVAL/INSPECTIONCARBURETOR
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BELT TYPE CONTINUOUSLY VARIABLE TRA
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A.C. GENERATOR /RH. CRANK CASE COVE
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CYLINDER HEAD / VALVES
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CYLINDER HEAD / VALVESTOOL-VALVE GU
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CYLINDER HEAD / VALVESCAM SHAFTCAM
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CYLINDER HEAD / VALVES● Remove th
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CYLINDER HEAD / VALVESVALVE GUIDE R
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CYLINDER HEAD / VALVESCYLINDER HEAD
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CYLINDER HEAD / VALVES● Install f
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CYLINDER / PISTON
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CYLINDER / PISTONCYLINDERCYLINDERRE
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CYLINDER / PISTONPISTON RINGFEELER
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CYLINDER / PISTON● Install the ne
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TRANSMISSION/CRANKSHAFT/CRANKCASE
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TRANSMISSION/CRANKSHAFT/CRANKCASETO
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TRANSMISSION/CRANKSHAFT/CRANKCASEIN
Page 118 and 119: TRANSMISSION/CRANKSHAFT/CRANKCASE
Page 120 and 121: TRANSMISSION/CRANKSHAFT/CRANKCASE
Page 122 and 123: TRANSMISSION/CRANKSHAFT/CRANKCASECR
Page 124 and 125: FRONT WHEEL / FRONT BRAKE / FRONT F
Page 148 and 149: REAR WHEEL / REAR BRAKE / REAR CUSH
Page 156 and 157: CHARGING SYSTEMWINKER RELAYMAGNETIC
Page 158 and 159: CHARGING SYSTEMTROUBLE SHOOTINGNo p
Page 160 and 161: CHARGING SYSTEMBATTERY TERMINALCAUT
Page 162 and 163: IGNITION SYSTEMWINKER RELAYFUEL TAN
Page 164 and 165: IGNITION SYSTEMTROUBLE SHOOTINGSpar
Page 166 and 167: IGNITION SYSTEMIGNITION COIL INSPEC
Page 170 and 171: STARTING SYSTEMTROUBLE SHOOTINGStar
Page 172 and 173: STARTING SYSTEMBRUSH● the brush s
Page 174 and 175: STARTING SYSTEMSTARTER MAGNETIC SWI
Page 176 and 177: LIGHTS// SWITCHES / HORNHEADLIGHT B
Page 178 and 179: LIGHTS// SWITCHES / HORNSPEEDOMETER
Page 180 and 181: LIGHTS// SWITCHES / HORNRELEASE THE
Page 182 and 183: ENGINE STALLS, HARD TO START, ROUGH
Page 184 and 185: POOR OPERATIONCLUTCH DRIVE / DRIVEN
Page 186 and 187: MEMO
Page 188: SM62-1003-01E
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Daelim S4 50cc Service Manual - Mojo

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