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Nondestructive testing of defects in adhesive joints

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<strong>of</strong> CR and solids content, all <strong>of</strong> the unmodified <strong>adhesive</strong>s show low values <strong>of</strong> adhesion strength. The<br />

lower adhesion strength <strong>of</strong> the unmodified <strong>adhesive</strong>s may be due to the absence <strong>of</strong> a plasticizer and /<br />

or tackifier which are known to be essential constituents <strong>of</strong> an elastomeric PSA.<br />

Figure 3 shows that the PCNSL based PSAs show a maximum <strong>in</strong> the T-peel strength at a CR<br />

content <strong>of</strong> 90 phr. Also, at all the different proportions <strong>of</strong> NR and CR there is a gradual <strong>in</strong>crease <strong>in</strong> T-<br />

peel strength (<strong>in</strong> the order PCNSL-1 < PCNSL-2 < PCNSL-3) with a change <strong>in</strong> the type <strong>of</strong> PCNSL.<br />

Mean T-peel strength (N/25mm)<br />

55<br />

50<br />

45<br />

40<br />

35<br />

30<br />

25<br />

20<br />

15<br />

10<br />

5<br />

B<br />

C<br />

D<br />

TSC = 20%<br />

PCNSL - 5 phr<br />

PCNSL - 1<br />

PCNSL - 2<br />

PCNSL - 3<br />

0<br />

0 20 40 60 80 100<br />

Dosage <strong>of</strong> CR (phr)<br />

Fig.3. Variation <strong>in</strong> T-peel adhesion strength <strong>of</strong> rex<strong>in</strong> / rex<strong>in</strong> bonded specimens with dosage <strong>of</strong> CR<br />

<strong>in</strong> the NR/CR/PCNSL blend and at 20% TSC <strong>of</strong> <strong>adhesive</strong>s.<br />

This can be attributed to the <strong>in</strong>crease <strong>in</strong> molecular weight <strong>of</strong> the res<strong>in</strong> <strong>in</strong> that order, contribut<strong>in</strong>g to the<br />

cohesive strength <strong>of</strong> the <strong>adhesive</strong>. Zosel has reported that above a m<strong>in</strong>imum molecular weight <strong>of</strong> the<br />

modifier, tendency for fibrillation <strong>in</strong>creases lead<strong>in</strong>g to an <strong>in</strong>crease <strong>in</strong> cohesive strength <strong>of</strong> PSAs. 9 A<br />

similar mode <strong>of</strong> cohesive failure was observed for rex<strong>in</strong> specimens bonded with the PCNSL based<br />

PSA conta<strong>in</strong><strong>in</strong>g PCNSL-3. This <strong>in</strong>dicates the possibility for entanglement <strong>of</strong> the pre-polymer cha<strong>in</strong>s<br />

<strong>of</strong> PCNSL with macromolecular cha<strong>in</strong>s <strong>of</strong> CR and NR with consequent <strong>in</strong>crease <strong>in</strong> cohesive strength<br />

and T-peel adhesion strength. Also, the small proportion <strong>of</strong> NR (10 phr) may facilitate the visco-<br />

elastic deformation / flow characteristics <strong>of</strong> the <strong>adhesive</strong> facilitat<strong>in</strong>g quick and uniform wett<strong>in</strong>g <strong>of</strong> the<br />

substrates and development <strong>of</strong> a high value <strong>of</strong> adhesion strength. The comparatively lower values <strong>of</strong><br />

viscosity <strong>of</strong> Fevicol SR 998 at various shear rates may be one <strong>of</strong> the factors for its high value <strong>of</strong><br />

adhesion strength. Thus, the low viscosity <strong>of</strong> this <strong>adhesive</strong> leads to almost complete wett<strong>in</strong>g <strong>of</strong> the<br />

substrates as shown <strong>in</strong> the stereo optical micrograph <strong>of</strong> the failure surface, given as Fig.4 (a). The<br />

optical micrograph <strong>of</strong> the failure surface <strong>of</strong> rex<strong>in</strong> bonded with PCNSL based PSA hav<strong>in</strong>g 25% solids<br />

content is given as Figures 4(b).This shows almost complete wett<strong>in</strong>g <strong>of</strong> the substrate, account<strong>in</strong>g for<br />

5

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