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Nondestructive testing of defects in adhesive joints

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characterization <strong>of</strong> PTT/m-LLDPE blend nanocomposites at variable weight percentages <strong>of</strong> organically<br />

modified nanoclay have been studied.<br />

Experimental<br />

Materials<br />

PTT (Futura CPTT ® ) was purchased from M/s Futura Polymers Ltd., India, hav<strong>in</strong>g density 1.3 g/cm 3 and<br />

<strong>in</strong>tr<strong>in</strong>sic viscosity 0.915 dL/g (Phenol/Carbon Tetracholride, 60/40). m-LLDPE (Relene ® ) was obta<strong>in</strong>ed<br />

from M/s Reliance Industries Ltd., India hav<strong>in</strong>g MFI 1.0 g/10 m<strong>in</strong>. The clay m<strong>in</strong>erals used were:<br />

Cloisite ® 20A (C20A) Cloisite ® 30B, (C30B), obta<strong>in</strong>ed from M/s Southern Clay Products Inc, USA, and<br />

Bentone ® 109 (B109) from M/s Elementis Ltd. UK. Prior to blend<strong>in</strong>g, PTT was dried at 110 0 C for 24<br />

hours and all the nanoclays were dried at 80 0 C for 4 hrs.<br />

Preparation <strong>of</strong> blend and blend nanocomposites<br />

PTT/m-LLDPE blend <strong>of</strong> various composition (90/10, 80/20, 70/30, 50/50 by weight) were prepared us<strong>in</strong>g<br />

a Torque Rheocord-9000 (HAAKE ® , Germany), at a screw speed <strong>of</strong> 70 rpm and temperature <strong>of</strong> 250 °C<br />

for a duration <strong>of</strong> 6 m<strong>in</strong>utes. m-LLDPE was added to the molten PTT after 3 m<strong>in</strong>utes. The blend<br />

composition was optimized at 70: 30 ratio <strong>of</strong> PTT : m-LLDPE. This blend composition was ma<strong>in</strong>ta<strong>in</strong>ed<br />

for preparation <strong>of</strong> polymer blend nanocomposites us<strong>in</strong>g various nanoclays C20A, C30B and B109 at<br />

variable weight percent (1-5 wt. %). Specimens were prepared us<strong>in</strong>g m<strong>in</strong>i Injection mold<strong>in</strong>g mach<strong>in</strong>e<br />

(HAAKE ® M<strong>in</strong>ijet) at 245 0 C barrel temperature, 840-870 bar <strong>in</strong>jection pressure and mold temperature <strong>of</strong><br />

110 0 C as per ASTM standard.<br />

X-ray Diffraction Analysis<br />

The <strong>in</strong>terlayer gallery spac<strong>in</strong>g <strong>of</strong> nanoclays <strong>in</strong> the nanocomposites was studied by wide angle Philips<br />

X’Pert MPD (Japan)X-ray diffraction at ambient temperature.<br />

Transmission Electron Microscopy (TEM)<br />

For TEM observation, the samples were sta<strong>in</strong>ed with OsO4 vapor and microtomed at low temperature (-<br />

55 0 C) and exam<strong>in</strong>ed us<strong>in</strong>g a Transmission Electron Microscope (Philips CM12, The Netherlands) an<br />

acceleration voltage <strong>of</strong> 100 kv at 100nm scale.<br />

Mechanical Properties<br />

Tensile & Flexural Properties were determ<strong>in</strong>ed us<strong>in</strong>g Universal Test<strong>in</strong>g Mach<strong>in</strong>e (UTM), LR-100K<br />

(Lloyd Instruments Ltd. U.K as per ASTM-D 638 & ASTM-D 790. Izod impact strength was determ<strong>in</strong>ed<br />

as per ASTM D 256.<br />

Dynamic mechanical Analysis<br />

The dynamic mechanical analysis <strong>of</strong> was <strong>in</strong>vestigated us<strong>in</strong>g DMA242 analyzer (NETZSCH, Germany). at<br />

fixed frequency <strong>of</strong> 1Hz, heat<strong>in</strong>g rate <strong>of</strong> 10K/m<strong>in</strong>, under N2 atmosphere over a temperature range <strong>of</strong> -<br />

150 o C to 200 0 C <strong>in</strong> three po<strong>in</strong>t bend<strong>in</strong>g mode.<br />

Thermal analysis<br />

DSC & TGA measurements were performed on a diamond DSC (Perk<strong>in</strong> Elmer Inc., USA) Pyris – 7 TGA<br />

equipment (Perk<strong>in</strong> Elmer Inc., USA).<br />

Results and Discussion<br />

X-Ray diffraction analysis<br />

The state <strong>of</strong> dispersion <strong>of</strong> the silicate layers <strong>in</strong> the blend matrix have been <strong>in</strong>vestigated us<strong>in</strong>g X-ray<br />

diffraction patterns represented <strong>in</strong> the figure-1. The mean <strong>in</strong>terlayer spac<strong>in</strong>g <strong>of</strong> plane (d001) <strong>of</strong> C30B was<br />

4.01nm.In case <strong>of</strong> the 70PTT/30m-LLDPE/5C30B hybrid, the characteristic peak shifted to a smaller<br />

angle correspond<strong>in</strong>g to d001 spac<strong>in</strong>g <strong>of</strong> 4.01 nm, because <strong>of</strong> <strong>in</strong>tercalation <strong>of</strong> both polymer cha<strong>in</strong>s <strong>in</strong>to<br />

silicate galleries [37]. A similar shift<strong>in</strong>g <strong>of</strong> angles was also observed <strong>in</strong> PTT/m-LLDPE/B109 to 4.02 nm<br />

and PTT/m-LLDPE/C20A to 4.06 0 nm nanocomposites system respectively reveal<strong>in</strong>g the formation <strong>of</strong><br />

<strong>in</strong>tercalated structure. Furthermore, it was also noticed that the X-ray diffractograms <strong>in</strong> all the blend<br />

nanocomposites system reveals diffraction peak <strong>in</strong> the similar range <strong>of</strong> 2.205 0 . However, peak <strong>in</strong>tensity <strong>of</strong>

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