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Re<strong>in</strong>forcement studies – Effect <strong>of</strong> thiophene-plasma coat<strong>in</strong>g <strong>of</strong> silica<br />

on the performance <strong>in</strong> EPDM, SBR and NBR<br />

Abstract<br />

M. Tiwari, R. N. Datta, A. G. Talma, J. W. M. Noordermeer, W. K. Dierkes<br />

Department <strong>of</strong> Elastomer Technology and Eng<strong>in</strong>eer<strong>in</strong>g, University <strong>of</strong> Twente,<br />

7500 AE Enschede, The Netherlands<br />

and<br />

Wim J. Van Ooij<br />

Department <strong>of</strong> Chemical and Materials Eng<strong>in</strong>eer<strong>in</strong>g, University <strong>of</strong> C<strong>in</strong>c<strong>in</strong>nati,<br />

C<strong>in</strong>c<strong>in</strong>nati, OH 45221-0012, USA<br />

Email: J.W.M.Noordermeer@utwente.nl<br />

The filler surface chemistry is a crucial factor for the level <strong>of</strong> dispersion and fillerpolymer<br />

<strong>in</strong>teraction <strong>in</strong> rubber, thus determ<strong>in</strong><strong>in</strong>g the vulcanizate properties. Plasmapolymerization<br />

allows tailor<strong>in</strong>g the surface chemistry without <strong>in</strong>fluence on the bulk properties.<br />

Thiophene was used as monomer <strong>in</strong> this study for its sulfur moiety, and the plasma-thiophene<br />

(PTh) coated silica was blended with EPDM, SBR and NBR, as these polymers differ <strong>in</strong> polarity<br />

and unsaturation. As reference, untreated and silanized silica were used.<br />

In EPDM, plasma-polymerization onto silica results <strong>in</strong> a lower<strong>in</strong>g <strong>of</strong> the filler-filler<br />

<strong>in</strong>teraction compared to untreated silica due to a better match <strong>of</strong> the surface energy between filler<br />

and polymer. The PTh-silica shows the best dispersion compared to untreated and silanized silica.<br />

The f<strong>in</strong>al properties <strong>of</strong> the PTh-silica re<strong>in</strong>forced material are improved compared to untreated<br />

silica re<strong>in</strong>forced EPDM.<br />

In SBR and NBR, the plasma-treatment aga<strong>in</strong> results <strong>in</strong> a better dispersion as well as a<br />

higher bound rubber content. In terms <strong>of</strong> mechanical properties, the PTh-silica results <strong>in</strong> a better<br />

performance compared to untreated and even to silanized silica.<br />

This study shows that thiophene plasma-polymerized silica can act as a replacement for<br />

the silica-silane system; and <strong>in</strong> some cases it performs even better than the silanized silica.<br />

Introduction<br />

The re<strong>in</strong>forc<strong>in</strong>g effect <strong>of</strong> fillers depends on the nature <strong>of</strong> filler-rubber <strong>in</strong>teractions as well<br />

as the filler dispersion <strong>in</strong> the elastomeric matrix. Both processes are l<strong>in</strong>ked and controlled by the<br />

primary particle size and its distribution, the shape, structure and site energy distribution as well<br />

as functional groups on the filler surface 1,2 . Silica has been recognized as an important filler for<br />

rubber re<strong>in</strong>forcement and is used as a partial or even complete replacement for carbon black.<br />

However, silica has a high density <strong>of</strong> hydrophilic silanol groups on its surface, result<strong>in</strong>g <strong>in</strong> a<br />

strong filler-filler <strong>in</strong>teraction and a poor filler-polymer <strong>in</strong>teraction. Therefore, silica tends to form<br />

agglomerates as a secondary structure by hydrogen bonds between silanol groups on the silica<br />

surface. To produce silica-filled rubber compounds with high performance, the compatibility<br />

between silica and rubber has to be enhanced. For this purpose, a silane coupl<strong>in</strong>g agent is<br />

1

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