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Nondestructive testing of defects in adhesive joints

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PCNSL-1 to PCNSL-3. This is expected to be due to the <strong>in</strong>crease <strong>in</strong> cohesive strength <strong>of</strong> the PSA<br />

based on it due to the <strong>in</strong>crease <strong>in</strong> molecular weight / viscosity up on chang<strong>in</strong>g from PCNSL-1 to<br />

PCNSL-3. Also, at higher solids contents the nature <strong>of</strong> failure changed from ‘<strong>adhesive</strong>’ to ‘cohesive’<br />

NR / CR / PCNSL (phr) 100 / 0 / 5 0 / 100 / 5<br />

Storage time (days) 1 7 1 7<br />

TSC (%) Mean T-peel strength (N/25mm)<br />

PCNSL - 1 15 5.4 9.2 13.7 16.5<br />

PCNSL - 2<br />

PCNSL -3<br />

20 8.8 10.4 21.5 33.7<br />

25 9.1 11.5 34.8 41<br />

15 5.3 7.3 14.6 18<br />

20 8.7 11 18.8 30<br />

25 9.3 12.1 33.3 45.3<br />

15 6.3 7.4 15 16.9<br />

20 9.7 14.1 26 33.1<br />

25 13.4 17.1 32.6 43.9<br />

Table 1. Variation <strong>in</strong> T-peel strength <strong>of</strong> rex<strong>in</strong> / rex<strong>in</strong> bonded with PCNSL based PSAs<br />

type similar to that <strong>of</strong> the commercial sample. The adhesion strength <strong>of</strong> rex<strong>in</strong> specimens bonded with<br />

PCNSL based PSAs <strong>in</strong>crease with storage time from 1 to 7 days. This is more prom<strong>in</strong>ent <strong>in</strong> the<br />

<strong>adhesive</strong> conta<strong>in</strong><strong>in</strong>g higher solids content, higher proportion <strong>of</strong> CR and PCNSL hav<strong>in</strong>g a higher<br />

extent <strong>of</strong> oligomerization / phosphorylation. Time dependent diffusion <strong>of</strong> the PSA to the substrate<br />

matrix aid<strong>in</strong>g ‘wett<strong>in</strong>g’ may be one <strong>of</strong> the reasons for the <strong>in</strong>crease <strong>in</strong> adhesion strength. A similar<br />

time dependent <strong>in</strong>crease <strong>in</strong> self adhesion strength (tack) <strong>of</strong> PCNSL modified NR has been reported<br />

earlier 5 which was ascribed to higher molecular diffusion <strong>of</strong> NR assisted by the plasticiz<strong>in</strong>g effect <strong>of</strong><br />

PCNSL. The T-peel strength <strong>of</strong> rex<strong>in</strong> bonded with Fevicol SR 998 showed a peak value (19N/25 mm)<br />

after stor<strong>in</strong>g for five days. This may probably be facilitated by its very low value <strong>of</strong> viscosity.<br />

However, it can be noted that the <strong>in</strong>crease <strong>in</strong> adhesion strength is comparatively greater for the<br />

PCNSL modified CR based PSAs, particularly at the higher solids contents, as shown <strong>in</strong> Table 1. The<br />

progressively decreas<strong>in</strong>g viscosity at higher shear rates <strong>of</strong> PCNSL – 1, PCNSL-2 and PCNSL-3<br />

based PSAs may aid the flow <strong>of</strong> the <strong>adhesive</strong> and wett<strong>in</strong>g <strong>of</strong> the substrates, facilitat<strong>in</strong>g development<br />

<strong>of</strong> a higher bond strength over a longer period <strong>of</strong> time. This <strong>in</strong>creas<strong>in</strong>g adhesion strength may also be<br />

due to possible physico-chemical <strong>in</strong>teraction between CR and PCNSL as mentioned <strong>in</strong> an earlier<br />

work 7 where-<strong>in</strong> the polar phosphate group <strong>of</strong> PCNSL can <strong>in</strong>teract with the chloro-group <strong>of</strong> CR. Polar<br />

– polar <strong>in</strong>teraction between an additive and PSA has been reported as a factor responsible for a high<br />

value <strong>of</strong> T- peel strength. 8 Table 2 shows the mean T-peel strength <strong>of</strong> rex<strong>in</strong> bonded with PSAs based<br />

on unmodified blends <strong>of</strong> NR and CR, tested after 24 h. The lower values <strong>of</strong> adhesion strength here is<br />

<strong>in</strong> sharp contrast to the considerably higher values for the PCNSL based PSAs shown <strong>in</strong> Table 1.<br />

3

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