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88 1 Amino Acids, Peptides, Proteins

Table 1.45. Content of dityrosine in some proteins after

their oxidation with horseradish peroxidase/H 2 O 2

(pH 9.5, 37 ◦ C, 24 h. Substrate/enzyme = 20:1)

Protein Tyrosine Tyrosine Dityrosine

content decrease content

prior to (%) (g/100 g

oxidation

protein)

(g/100 g

protein)

Casein 6.3 21.8 1.37

Soyamine a 3.8 11.5 0.44

Bovine serum

albumin 4.56 30.7 1.40

Gliadin 3.2 5.4 0.17

a Protein preparation from soybean.

Proteins are responsible for the distinct physical

structure of a number of foods, e. g. the fibrous

structure of muscle tissue (meat, fish), the porous

structure of bread and the gel structure of some

dairy and soya products.

Many plant proteins have a globular structure

and, although available in large amounts, are

used to only a limited extent in food processing.

In an attempt to broaden the use of such proteins,

a number of processes were developed in the

mid-1950’s which confer a fiber-like structure

to globular proteins. Suitable processes give

products with cooking strength and a meat-like

structure. They are marketed as meat extenders

and meat analogues and can be used whenever

a lumpy structure is desired.

1.4.7.2 Starting Material

The following protein sources are suitable for the

production of texturized products: soya; casein;

wheat gluten; oilseed meals such as from cottonseed,

groundnut, sesame, sunflower, safflower or

rapeseed; zein (corn protein); yeast; whey; blood

plasma; or packing plant offal such as lungs or

stomach tissue.

The required protein content of the starting material

varies and depends on the process used for

texturization. The starting material is often a mixture

such as soya with lactalbumin, or protein

plus acidic polysaccharide (alginate, carrageenan

or pectin).

The suitability of proteins for texturization varies,

but the molecular weight should be in the range of

10–50 kdal. Proteins of less than 10 kdal are weak

fiber builders, while those higher than 50 kdal are

disadvantageous due to their high viscosity and

tendency to gel in the alkaline pH range. The proportion

of amino acid residues with polar side

chains should be high in order to enhance intermolecular

binding of chains. Bulky side chains

obstruct such interactions, so that the amounts of

amino acids with these structures should be low.

1.4.7.3 Texturization

The globular protein is unfolded during texturization

by breaking the intramolecular binding

forces. The resultant extended protein chains are

stabilized through interaction with neighboring

chains. In practice, texturization is achieved in

one of two ways:

• The starting protein is solubilized and the resultant

viscous solution is extruded through

a spinning nozzle into a coagulating bath (spin

process).

• The starting protein is moistened slightly and

then, at high temperature and pressure, is extruded

with shear force through the orifices of

a die (extrusion process).

1.4.7.3.1 Spin Process

The starting material (protein content >90%, e. g.

a soya protein isolate) is suspended in water and

solubilized by the addition of alkali. The 20% solution

is then aged at pH 11 with constant stirring.

The viscosity rises during this time as the protein

unfolds. The solution is then pressed through the

orifices of a die (5000–15,000 orifices, each with

a diameter of 0.01–0.08 mm) into a coagulating

bath at pH 2–3. This bath contains an acid

(citric, acetic, phosphoric, lactic or hydrochloric)

and, usually, 10% NaCl. Spinning solutions of

protein and acidic polysaccharide mixtures also

contain earth alkali salts. The protein fibers

are extended further (to about 2- to 4-times

the original length) in a “winding up” step and

are bundled into thicker fibers with diameters

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