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708 15 Cereals and Cereal Products

step, while the wheat germ is removed only on

sifters. The hull and a substantian part of the aleurone

layer is removed in the form of bran.

A portion (ca. 5–8%) of the starch granules is

mechanically damaged during milling. The extent

depends both on the type and intensity of milling

and on the hardness of the kernel. The harder the

structure of the kernel, the greater the damage.

Since the rate of water absorption during dough

making and the enzymatic degradation of starch

increase with increasing damage, they are important

for the baking process and desirable to a limited

extent. To measure starch damage, the amylose

extractable with a sodium sulfate solution is

determined. Alternatively, the amount of starch

degradable without gelatinization, e. g., at 30 ◦ C

by a- and/or β-amylase is determined. The starch

damage expected during the milling process can

also be estimated by determining the hardness of

the kernel, e. g., by NIR reflectance spectrophotometry

(cf. Table 15.34).

In addition, quality depends on whether the

milled flour comes from the inner or outer parts

of the endosperm. Therefore, milled flour is

controlled in the plant for its baking properties

and blended or mixed to yield a commercial

product based on present market standards (see

also below). The characteristics of a few milling

products and their applications are listed in

Table 15.35.

The chemical composition of the flour depends

on the milling extraction rate, e. g., flour weight

obtained from 100 parts by weight of grain.

Examples are given in Table 15.36. Increasing

the rate of flour extraction decreases the pro-

15.3.1.3 Milling Products

A miller distinguishes the end-products of

milling on the basis of particle size or diameter,

e. g., >500 µm for grist; 200–500 µm for

semolina from durum or farina from bread

wheats; 120–200 µm for “dunst”; and 14–120 µm

for flour. The larger flour particles can be felt

between the fingers (graspable flour), as opposed

to smooth or polished flours in which the average

particle size is 40–50 µm.

Differently milled flours vary considerably in

baking quality. Flours obtained also differ greatly

from cultivar to cultivar. This is especially

the case with wheat cultivars (cf. 15.4.1.1).

Fig. 15.23. Content of B vitamins and minerals in flour

as affected by milling extraction rate (according to

Lebensmittellexikon, 1979). —– rye, - - - wheat

a Calculated as percent of the total content present in

grain.

Table 15.35. Wheat and rye milling products

All purpose flour

Special flour

Compounded

(ready to use) flour

Groats (grist)

Whole grain

groats

Commercially available (retail market) flour for household preparations of baked products.

It is used for special baked products, e. g., strong gluten wheat flour for toast bread, wheat

flour with weak gluten for baked goods of loose tender or crispy structure as pastry etc.

Special flour that contains other ingredients such as milk or egg powder, sugar etc.,

required by formulation of a selected baked product.

Coarsely ground dehulled cereal (devoid of germ and seed hull).

Ground from whole kernel (including germ).

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