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15.4 Baked Products 715

Fig. 15.29. Extensograms of a normal (I) and weak

dough (II). For quality assessment the following parameters

are determined: resistance to extension, height

of the curve at its peak (B–C) given in extensogram

units (EU); extensibility, abscissa length between A–C

in mm; extension area (A–B–C–A, cm 2 ) is related to

energy input required to reach the maximum resistance;

extensogram number (overall dough quality) is the ratio

of extension resistance to extensibility

ble 15.41), form, crumb structure and elasticity,

and the taste of the baked product are evaluated.

A baking test is performed with 1000 g flour for

each product.

When the effects of expensive and not readily

available flour constituents and/or additives are

tested or a new cultivar is assessed, of which

only several hundred kernels are available, a “micro

baking test” is used, with 10 g flour for each

baked product (cf. Fig. 15.35). If even less material

is available, 2 g are sufficient. The sample is

then kneaded in a mixograph and baked in a capsule.

15.4.1.2 Rye Flour

The Falling Number test (cf. 15.4.1.1.1) and an

amylographic assay are the most important tests

to assess the baking properties of rye flour. These

tests depend to a great extent on gelatinization

properties of starches and the presence of α-amylase.

The higher the α-amylase activity, the lower

the Falling Number.

An amylograph is a rotational torsion viscometer.

It measures the viscosity change of an aqueous

suspension of flour as a function of temperature.

The recorded curve, called an amylogram

(Fig. 15.30), shows that with increasing temperature

there is an initial small fall followed by

a steep rise in viscosity to a maximum value. The

steep rise is due to intensive starch gelatinization.

Fig. 15.30. Amylograms of two rye flours (according to

H. Stephan, 1976)

Gelatinization Gelatinization α-Amylase

maximum (peak) temperature

Flour I 720 AU 67 ◦ C high

Flour II 520 AU 73.5 ◦ C low

AU: amylogram units.

The viscosity value and temperature at maximum

viscosity (i. e., the temperature reflecting the end

of gelatinization) are then read.

In rye flour with balanced baking properties,

an optimal relationship should exist between

α-amylase activity and starch quality. The extent

of enzymatic starch degradation influences the

stabilty of the gas-cell membranes which are

formed by gas released in the dough and which

consolidate during baking into an elastic crumb

structure. These membranes contain pentosans,

proteins and intact starch granules in addition

to gelatinized and partially hydrolyzed starch.

High α-amylase activity in rye or a large difference

between the temperatures needed for

enzyme inactivation (close to 75 ◦ C) and those

required for termination of starch gelatinization

will produce poor bread since too much starch

will be degraded during breadmaking. The

gas-cell membranes are liquefied to a great

extent; so the gas can escape. This gas will

then be trapped in a hollow space below the

bread crust (I in Fig. 15.30). Low α-amylase

activity, especially in conjunction with low starch

gelatinization, leads to a firm and brittle crumb

structure.

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