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F. K. Kong MA, MSc, PhD, CEng, FICE, FIStructE, R. H. Evans CBE, DSc, D ès Sc, DTech, PhD, CEng, FICE, FIMechE, FIStructE (auth.)-Reinforced and Prestressed Concrete-Springer US (1987)

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58 Properties of structural concrete

minimum must be used- resulting in a reduced w/c ratio and hence a

higher strength than the target mean strength. If the calculated cement

content is higher than a specified maximum, then the specified strength

and workability cannot simultaneously be met with the selected

materials; try changing the type of cement, the type and maximum size

of the aggregate.

Step 4 Determining the aggregate content

Having calculated the water content and the cement content, the total

aggregate content is in practice obtained quickly from a chart in the DoE

document [35]. However, it can be easily calculated from first principles.

~or each cubic metre of fully compacted fresh concrete,

[ volume occupied] = 1 _ cement content _ water content

by the aggregate Yc Yw

(2.7-3)

where Yc ( =l= 3150 kg/m 3 ) is the density of the cement particles and

Yw ( = 1000 kg/m 3 ) is that of water. Therefore

total aggregate content (kg/m 3 )

= Ya X [volume occupied by aggregates (eqn 2.7-3)] (2.7-4)

where Ya is the density of the aggregate particles. The DoE [35]

;~~~m~~~~,s }~:t ~~~~~~!~r::~~eng~~e avaa~~b~~o6" ~~~~~d f~~ t~;~s~:~

aggregate.

Step 5 Determination of the fine and coarse aggregate contents

How much of the total aggregate content should consist of fine aggregate

depends on the grading of the latter. Table 2. 7-4 classifies fine aggregate

into grading zones 1, 2, 3 and 4. The general principle in mix design is

this: the finer the grading of the fine aggregate (i.e. the larger its surface

area per unit weight) the lower will be the proportion, expressed as a

percentage of the total aggregate, required to produce a concrete of

otherwise similar properties.

Table2.7-4 Grading limits for DoE mix design procedure

Percentage by weight passing standard sieves

Standard Grading Grading Grading Grading

sieve zone 1 zone 2 zone 3 zone 4

10mm 100 100 100 100

5mm 90-100 90-100 90-100 95-100

No.7 (2.36 mm) 60-95 75-100 85-100 95-100

No.14 (1.18 mm) 30-70 55-90 75-100 90-100

No. 25 (600,um) 15-34 35-59 60-79 80-100

No. 52 (300 ,urn) 5-20 8-30 12-40 15-50

No. 100 (150,um) 0-10 0-10 0-10 0-15

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