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Pharmaceutical Manufacturing Handbook: Production and

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Calcium phosphate, dibasic offers high hardness <strong>and</strong> faster dissolution profi le<br />

than lactose for α - methyldopa tablets in wet granulation.<br />

6.3.5<br />

TABLET DESIGN FOR MATRIX SYSTEM<br />

TABLET DESIGN FOR MATRIX SYSTEM 995<br />

The advantages of controlled - release systems include maintenance of drug levels<br />

within a desired range, the need for fewer administrations, optimal use of the drug<br />

in question, <strong>and</strong> increased patient compliance. Evaluation of matrix tablets is the<br />

same as for conventional formulations but the dissolution profi le <strong>and</strong> stability have<br />

to be carefully studied. Numerous methods for development of matrix tablets can<br />

be used, such as direct compression, wet granulation, pelletization, <strong>and</strong> spheronization<br />

exclusion. Nevertheless, the potential disadvantages cannot be ignored: the<br />

possible toxicity or no biocompatibility of the materials used, undesirable by -<br />

products of degradation, any surgery required to implant or remove the system,<br />

the chance of patient discomfort from the delivery device, <strong>and</strong> the higher cost of<br />

controlled - release systems compared to traditional pharmaceutical formulations.<br />

The importance of matrix systems that they release bioactive component over an<br />

extended period of time has long been recognized in the pharmaceutical fi eld.<br />

Matrix systems can be divided into three groups depending on the type of polymer<br />

formed:<br />

1. Inert Matrices Polymers that after compression form an indigestible <strong>and</strong><br />

insoluble porous skeleton [14] constitute the inert matrices. The main challenge in<br />

the preparation of these systems is to achieve, by means of a suitable design, total<br />

drug release from the device as well as adequate <strong>and</strong> precise drug release, guaranteeing<br />

the integrity of the matrix.<br />

2. Hydrophilic Matrices Cellulose derivatives have been widely used in the<br />

formulation of hydrogel matrices for controlled drug delivery. Among them hydroxypropyl<br />

methylcellulose (HPMC) is the most extensively employed because of its<br />

ease of use, availability, <strong>and</strong> very low toxicity [15] . Drug release from these systems<br />

is controlled by the hydration of HPMC, which forms a gelatinous layer at the<br />

surface of the matrix through which the included drug diffuses.<br />

Drug release from swellable matrix tablets is based on the glassy – rubbery transition<br />

of the polymer which occurs as a result of water penetration into the matrix.<br />

Therefore, the gel layer is physically delimited by the erosion (swollen matrix –<br />

solvent boundary) <strong>and</strong> swelling (glassy – rubbery polymer boundary) fronts.<br />

Water - soluble drugs are released primarily by diffusion of dissolved drug molecules<br />

across the gel layer, while poorly water soluble drugs are released predominantly<br />

by erosion mechanisms.<br />

The factors infl uencing the release of drugs from hydrophilic matrices include<br />

viscosity of the polymer, ratio of the polymer to drug, mixtures of polymers, compression<br />

pressure, thickness of the tablet, particle size, pH of the matrix, entrapped<br />

air in the tablet, solubility of the drug, the presence of excipients or additives, <strong>and</strong><br />

the mode of incorporation of these substances.<br />

3. Lipid Matrices These matrix tablets are formed with lipid polymers with low<br />

melting point. The drug is dissolved or solubilized in the melted lipid, such as cetyl

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