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Pharmaceutical Manufacturing Handbook: Production and

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458 LIPOSOMES AND DRUG DELIVERY<br />

connected with a water bath. This is repeated many times until the size of the liposomes<br />

is signifi cantly reduced. They can operate with volumes from 0.1 up to 10 L<br />

of liposomes <strong>and</strong> with concentrations up to 300 m M , which is by far the highest<br />

capacity from all other methods. Small unilamellar vesicles less than 100 nm can be<br />

produced, but the population is not completely homogeneous.<br />

Reverse - Phase Evaporation The REV method was developed by Szoka <strong>and</strong> Papahadjopoulos<br />

[132] . Lipids are dissolved in organic solvent <strong>and</strong> the solvent is removed<br />

with evaporation. The thin fi lm is resuspended in diethyl ether (1 mL solvent/mL<br />

liposomes) followed by the addition of one - third of water <strong>and</strong> sonication in a bath<br />

sonicator for 1 min. This water - in - oil (w/o) - emulsion is evaporated until a dry gel is<br />

formed, <strong>and</strong> fi naly the gel is broken by agitation <strong>and</strong> water addition. Sometimes this<br />

step is quite diffi cult. The remnants of the organic solvent are removed by evacuation<br />

<strong>and</strong> the resulting dispersion is REV liposomes.<br />

Dehydrated – Rehydrated Vesicles DRV liposomes were developed by Kirby <strong>and</strong><br />

Gregoriadis in 1984 [133] <strong>and</strong> are capable of encapsulating high amounts of aqueous<br />

soluble molecules under mild conditions (conditions that do not cause decomposition<br />

or loss of activity). The high entrapment ability of this type of liposomes is due<br />

to the fact that preformed, “ empty ” SUVs are disrupted during a freeze - drying step<br />

in the presence of the solute destined for entrapment. Subsequently, during controlled<br />

rehydration that is carried out in the presence of concentrated solution of<br />

the solute (to be encapsulated), the vesicles fuse into large oligolamellar vesicles<br />

entrapping high amounts of solute. The produced liposomes are multilamellar <strong>and</strong><br />

their size is between 200 <strong>and</strong> 400 nm up to a few micrometers. Recently, with the<br />

addition of certain amounts of sucrose, DRV liposomes with diameter between 90<br />

<strong>and</strong> 200 nm were obtained entrapping considerable proportions (up to 87) of the<br />

solute [134] .<br />

Giant Vesicles Large or giant liposomes have been developed by Reeves <strong>and</strong><br />

Dowben [135] . Briefl y, lipids are dissolved in chloroform/methanol 2 : 1 <strong>and</strong> dispersed<br />

on a piece of glass. Water is added for their rehydration; however, their<br />

population is quite heterogeneous. Other types of particle - encapsulating giant liposomes<br />

[136] can be prepared by applying a double - emulsion technique followed by<br />

a freeze – drying step.<br />

Detergent Depletion With this method phospholipid – detergent mixed micelles are<br />

initially produced, <strong>and</strong> during controlled - rate detergent removal, liposomes are<br />

formed. The rate <strong>and</strong> method of detergent removal determine the size <strong>and</strong> size<br />

homogeneity of the liposomes produced. Gel fi ltration <strong>and</strong> dialysis are the most<br />

popular approaches [137, 138] . Although liposomes are produced under mild conditions<br />

(low temperature <strong>and</strong> low shear mechanical forces applied), this method<br />

suffers from low encapsulation effi ciency of hydrophilic drugs.<br />

Large Unilamellar Vesicles from Cochleates Large unilamellar vesicles can be produced<br />

with the “ cochleate ” approach [139] . Small unilamellar vesicles consisted<br />

from phosphatidylserine adopt a cochleate shape after addition of calcium. Addition<br />

of EDTA creates complexes with calcium, turning the cochleates to LUVs.

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