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Pharmaceutical Manufacturing Handbook: Production and

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is characterized by a transient overdose, a relatively short period of appropriate<br />

dosing, followed by a prolonged period of underdosing. Ocular inserts were developed<br />

in order to overcome these disadvantages by providing a more controlled,<br />

sustained, <strong>and</strong> continuous drug delivery by maintaining an effective drug concentration<br />

in the target tissues <strong>and</strong> yet minimizing the number of applications [238] .<br />

Ocular inserts probably represent one of the oldest ophthalmic formulation<br />

approaches. In 1948 the British Pharmacopoeia described an atropine - in - gelatin<br />

wafer <strong>and</strong> ever since then numerous systems have been developed applying various<br />

polymers <strong>and</strong> different release principals. However, the diffi culty of insertion by the<br />

patient, foreign - body sensation, <strong>and</strong> inadvertent loss of inserts from the eye make<br />

these systems less popular, especially among the elderly. Furthermore, the high cost<br />

involved in manufacture prevented the insert market from taking off [197] .<br />

Two products, Alza Ocusert <strong>and</strong> Merck Lacrisert, have been marketed, although<br />

Ocusert is no longer available. Ocusert is a membrane - controlled reservoir system<br />

for the treatment of glaucoma. It contains pilocarpine <strong>and</strong> alginic acid in the core<br />

reservoir, s<strong>and</strong>wiched between two transparent, lipophilic ethylenevinyl acetate<br />

(EVA) rate - controlling membranes, which allow the drug to diffuse from the reservoir<br />

at a precisely determined rate for a period of seven days. This system is nonbiodegradable<br />

<strong>and</strong> must therefore be removed after use. Lacrisert, on the other<br />

h<strong>and</strong>, is a soluble minirod of hydroxypropylmethyl cellulose without any active<br />

ingredient. The system is placed in the conjunctival sac, where it softens within an<br />

hour <strong>and</strong> completely dissolves within 14 – 18 h. Lacrisert stabilizes <strong>and</strong> thickens the<br />

precorneal tear fi lm <strong>and</strong> prolongs the tear fi lm break - up time, which is usually<br />

accelerated in patients with dry - eye syndrome (keratoconjunctivitis sicca) [239] .<br />

A number of ocular inserts using different techniques, namely soluble, erodible,<br />

nonerodible, <strong>and</strong> hydrogel inserts with polymers such as cellulose derivates, acrylates,<br />

<strong>and</strong> poly(ethylene oxide), have been investigated over the last few decades.<br />

An example of a degradable matrix system is the pilocarpine - containing inserts<br />

formulated by Saettone et al. [148] . Pilocarpine nitrate <strong>and</strong> polyacrylic acid were<br />

incorporated into a matrix containing polyvinyl alcohol <strong>and</strong> two types of hydroxypropyl<br />

methylcellulose. It was shown that all inserts signifi cantly increased the pharmacological<br />

effect (miotic response) compared to a solution of pilocarpine nitrate.<br />

Sasaki et al. [151] prepared nondegradable disc - type ophthalmic inserts of<br />

β - blockers using different polymers. They found that inserts made from<br />

poly(hydroxypropyl methacrylate) were able to control the release of tilisolol<br />

hydrochloride.<br />

Numerous studies have also been performed on soluble collagen shields. Collagen<br />

shields are fabricated from porcine scleral tissue, which has a similar collagen<br />

composition to that of the human cornea. Drug loading is typically achieved by<br />

soaking the collagen shield in the drug solution prior to application. Designed to<br />

slowly dissolve within 12, 24, or 72 h, collagen shields have attracted much interest<br />

as potential sustained ocular drug delivery systems over the last years [240] .<br />

5.9.4<br />

CONCLUSION<br />

CONCLUSION 753<br />

Although conventional eye drops still represent about 90% of all marketed ophthalmic<br />

dosage forms, there have been signifi cant efforts towards the development<br />

of new drug delivery systems.

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