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Pharmaceutical Manufacturing Handbook: Production and

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92 RADIOPHARMACEUTICAL MANUFACTURING<br />

Sterility <strong>and</strong> Pyrogen Testing Sterility indicates the absence of any viable bacteria<br />

or microorganisms in a radiopharmaceutical preparation. Hence, sterility testing is<br />

performed to prove that radiopharmaceuticals are essentially free of viable microorganism.<br />

The test for microbial contamination of these products is best carried out<br />

with fi lter methods. It is a great advantage to incubate only the fi lters instead of the<br />

radioactive solutions.<br />

The test is performed according to the Ph.Eur/USP monograph on Sterility tests<br />

[13, 14] , but with an important modifi cation. Small batch sizes, typical for radiopharmaceuticals,<br />

make it necessary to use smaller test volumes than required in the<br />

monographs. Also the risk for radiation exposure supports this modifi cation.<br />

All radiopharmaceuticals for human administration are required to be pyrogen<br />

free. Also the tests for apyrogenicity must be modifi ed when applied for these products.<br />

The classical rabbit test for pyrogens was never a convenient test for parenteral<br />

radiopharmaceuticals. Practical problems due to radioactive rabbits <strong>and</strong> the need<br />

for larger test volumes made this a diffi cult task. Today, the Limulus amebocyte test<br />

(LAL) is the method of choice <strong>and</strong> has been accepted by the Ph. monographs for<br />

many years. This test is normally done within an hour, compared to several days for<br />

the rabbit test.<br />

However, even the LAL test may be too time consuming for the very short lived<br />

PET radiopharmaceuticals. Hence, less time consuming methods are in progress <strong>and</strong><br />

will probably improve this situation. Meanwhile, it is accepted that the test for apyrogenicity,<br />

like the sterility test is for most radiopharmaceuticals, is fi nished after<br />

release of the most short lived radiopharmaceuticals.<br />

Bubble Point Testing of Filters Parenteral radiopharmaceuticals that are not terminally<br />

sterilized must undergo a sterile fi ltration process as part of the aseptic<br />

production procedure. Although the supplier certifi es the fi lters used, they must be<br />

checked for integrity after use to assure that there has been no leakage during the<br />

fi ltration. The integrity of the fi lter may be demonstrated by bubble point testing . In<br />

this test, the fi lter is placed <strong>and</strong> monitored under controlled pressure. When the test<br />

is done on wet fi lters, the pressure needed to push gas through the fi lter is defi ned<br />

as the bubble point. A fi lter with given pore width has a corresponding bubble point<br />

value. Most frequently, sterile fi ltration is performed by 0.22 - μ m fi lters; hence the<br />

bubble point is about 3 – 4 bars. However, the fi lter supplier should specify the bubble<br />

point valid for a specifi c fi lter.<br />

Since this is an in - process test, special caution must be given to radiation protection.<br />

The test equipment should be placed within a closed <strong>and</strong> shielded unit <strong>and</strong> a<br />

system should be in place to collect any radioactive spill from the test.<br />

When the fi lter integrity test fails, the sterile fi ltration process must be rejected.<br />

Visual Inspection of Finished Product As part of the quality control, all parenterals<br />

will be subject to an inspection for the possible content of particles. Visual<br />

inspection of radiopharmaceuticals is more complicated than for other pharmaceuticals,<br />

as radiation protection guidelines strongly discourage any direct eye contact<br />

with radioactive sources. Normally, the visual inspection of a radiopharmaceutical<br />

is performed by placing the vial on a rotating station connected to a camera. The<br />

station is properly shielded, <strong>and</strong> the operators can study the solution on a distant<br />

screen.

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