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Pharmaceutical Manufacturing Handbook: Production and

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1302 PHARMACEUTICAL NANOSYSTEMS<br />

TABLE 4 Chemical Vapour Deposition Methods <strong>and</strong> Their Key Features<br />

CVD Method<br />

Key Features<br />

Atmospheric pressure CVD [178,<br />

Operates at atmospheric pressure<br />

179]<br />

Atomic layer CVD (atomic layer<br />

High - precision fi lm thickness <strong>and</strong> uniformity<br />

epitaxy) [180, 181]<br />

requirements<br />

Aerosol - assisted CVD [182, 183]<br />

For use with involatile precursors<br />

Direct liquid injection CVD [184,<br />

High fi lm growth rates possible<br />

185]<br />

Hot - wire CVD [186] High growth rate, low temperature, <strong>and</strong> use<br />

of inexpensive materials such as plastics<br />

as substrate<br />

Low - pressure CVD [187]<br />

Improved fi lm uniformity<br />

Metal organic CVD [188]<br />

Uniform <strong>and</strong> conformal deposition<br />

Microwave plasma - assisted CVD<br />

No external heating required<br />

[189]<br />

Plasma - enhanced CVD [190]<br />

Reduced substrate temperatures can be<br />

used<br />

Rapid thermal CVD [191]<br />

Conformal coverage over high - aspect - ratio<br />

features is possible, i.e., improved control<br />

of interfacial properties<br />

Remote plasma - enhanced CVD<br />

Excellent conformal coverage of complex<br />

[192]<br />

structures<br />

Can produce multilayer <strong>and</strong> graded layers<br />

with tailored functional group attachment<br />

Ultrahigh vacuum CVD [193]<br />

Reduced surface contamination<br />

7.3.5.2 Nanostructuring Processes for Polymeric Materials<br />

Numerous microfabrication techniques have been used to produce a wide range of<br />

implantable <strong>and</strong> oral drug delivery systems using materials ranging from silicon,<br />

glass, silicone elastomer, <strong>and</strong> plastics. Fabrication techniques have rapidly evolved<br />

to produce nanoscale objects <strong>and</strong> therapeutic systems using polymeric materials as<br />

the substrate due to their biodegradable nature. There are a number of different<br />

synthetic polymer systems that have been developed for this type of application,<br />

<strong>and</strong> the most common ones are listed below:<br />

Poly( d - lactic acid) (PDLA)<br />

Poly( ε - caprolactone) (PCL)<br />

Poly(vinyl alcohol) (PVA)<br />

Polyalkylcyanoacrylates (PACA)<br />

Poly( l - lactide) (PLLA)<br />

Poly(lactide - co - glycolide) (PLGA)<br />

Polymethylcyanoacrylate (PMCA)<br />

Techniques for the production of micrometer - sized features using polymers are<br />

well established <strong>and</strong> apply primarily to device construction. The techniques listed

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