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Pharmaceutical Manufacturing Handbook: Production and

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666 NASAL POWDER DRUG DELIVERY<br />

ties. Thus, although showing moderate swelling ability, loratadine - loaded composed<br />

microspheres were more bioadhesive than conventional chitosan microspheres.<br />

Composed microspheres showed good loratadine - sustained release potential in<br />

vitro, depending on the polymeric weight ratio <strong>and</strong> concentration of the spray - dried<br />

system [103, 107] . Gavini et al. [53] produced metoclopramide - loaded alginate <strong>and</strong>/<br />

or chitosan microspheres by the spray drying method. The results obtained revealed<br />

that complexation of chitosan with alginate in the microsphere preparation provided<br />

improved control of the drug release in vitro compared to chitosan alone.<br />

Despite the chitosan complexation, composed microspheres showed good bioadhesive<br />

properties. Ex vivo drug permeation tests carried out using sheep nasal mucosa<br />

showed higher drug permeation from chitosan - based microspheres than from alginate<br />

microspheres, confi rming the well - known chitosan permeation - enhancing<br />

properties. Cerchiara et al. [45] developed spray - dried chitosan – poly(methyl vinyl<br />

ether - co - maleic anhydride) microparticles for nasal delivery of propranolol hydrochloride.<br />

Chitosan was combined with polyanhydride, able to enhance the formation<br />

of hydrogen bonds between the polymers <strong>and</strong> mucosal components through carboxylic<br />

acid groups generated after polyanhydride hydrolytical degradation. The<br />

swelling <strong>and</strong> bioadhesive properties of chitosan – polyanhydride microparticles<br />

increased in a pH - dependent manner. Both chitosan <strong>and</strong> chitosan – polyanhydride<br />

microparticles provided sustained propranolol hydrochloride release.<br />

Microparticulate spray - dried delivery systems have shown great potential for<br />

nasal delivery of drugs characterized by poor water solubility. According to DSC<br />

analysis, the spray drying method together with the carriers seemed to promote the<br />

amorphization of loratadine [107] <strong>and</strong> carbamazepine [25] . Carbamazepine incorporated<br />

into chitosan microspheres was characterized by increased dissolution rate<br />

compared to carbamazepine raw material. It was explained not only by the promoted<br />

drug amorphization but also by the chitosan well - known dissolution rate<br />

enhancer properties <strong>and</strong> by the small size of microspheres (or high surface - to -<br />

volume ratio). Results of in vivo nasal administration of carbamazepine - loaded<br />

chitosan microspheres revealed a remarkable increase in carbamazepine concentration<br />

in serum compared to the pure carbamazepine powder [25] . Such an increase<br />

in drug absorption has been ascribed to both improved dissolution of carbamazepine<br />

<strong>and</strong> adhesion of the chitosan microspheres to the mucosal surface.<br />

The mucoadhesive function of chitosan has also been employed in vaccine dry<br />

powder delivery. Alpar et al. [18] produced bovine serum albumin (BSA) – loaded<br />

chitosan microspheres using the spray drying method. It has been shown that the<br />

stability of encapsulated BSA was preserved in the microspheres prepared, indicating<br />

that spray drying was appropriate even for the preparation of antigen - loaded<br />

microspheres. BSA - loaded chitosan microspheres generated higher immune response<br />

than the free BSA, thus proving to be a suitable system for nasal antigen delivery.<br />

5.7.5<br />

TOXICOLOGICAL CONSIDERATIONS<br />

The possible toxicological effects of dry powder formulation on the nasal mucosa,<br />

including local irritation, effect on mucociliary clearance, <strong>and</strong> epithelial damage <strong>and</strong><br />

recovery rate [114] , should be investigated in an early stage of its development.<br />

There were some attempts to defi ne the categories of toxic effects as well of the<br />

constituents of nasal formulations according to their toxic potential. Thus, Hvidberg

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