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The Impact of Dennard's Scaling Theory - IEEE

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TECHNICAL ARTICLES<br />

Such technology scaling was achieved typically in<br />

the following manner:<br />

a. Drive new photo lithography equipment and<br />

processes that allowed printing and patterning <strong>of</strong><br />

dimensions 30% smaller than in the previous<br />

generation.<br />

b. Make improvements to other parts <strong>of</strong> the<br />

process, e.g., gate oxidation, ion implantation,<br />

diffusion, etching, interconnect metallurgy etc.<br />

c. Engineer and optimize the transistor device<br />

structure and various aspects <strong>of</strong> the process to<br />

meet performance and cost goals, and be manufacturable<br />

and reliable.<br />

d. Execute a “Linear Shrink” <strong>of</strong> an existing product<br />

reducing the die size by a scaling factor such<br />

as 0.7. Due to various intricacies <strong>of</strong> the process,<br />

the design rules and device characteristics at<br />

shrinking geometries, such scaling became<br />

increasingly difficult. In the mid-1980’s such an<br />

approach, which was referred to by some people<br />

as a “dumb shrink” became known as an<br />

“intelligent laborious shrink” at some companies.<br />

e. A new set <strong>of</strong> design rules - both physical and<br />

electrical - were usually used to design new<br />

products that took full advantage <strong>of</strong> the new<br />

technology capability. While the shrink approach<br />

was able to get an initial product out in the new<br />

technology node, the “Re-Design” approach was<br />

necessary to maximize performance and minimize<br />

cost <strong>of</strong> products in the new node.<br />

f. In addition, the new technology usually had some<br />

new features aimed at increasing the packing efficiency,<br />

design productivity and device performance.<br />

Some examples are: increasing the number<br />

<strong>of</strong> metal interconnect layers, self-aligned polysilicon<br />

gate structure, oxide and trench isolation,<br />

standard cells, EDA tools and re-usable IP blocks.<br />

We will now discuss migration <strong>of</strong> designs from one<br />

node to the next using either the “Linear Shrink” or<br />

the “Re-Design” approach. To illustrate the “Linear<br />

Shrink”, consider Figure 4(a), which depicts a square<br />

die with dimension y and having N transistors, in<br />

technology node T1. A simple shrink <strong>of</strong> the die into<br />

technology node T2 would reduce the die size by the<br />

scale factor k, where 0

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