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Metal Foams: A Design Guide

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96 <strong>Metal</strong> <strong>Foams</strong>: A <strong>Design</strong> <strong>Guide</strong><br />

σ max<br />

σ pl<br />

σ max<br />

σ pl<br />

1<br />

0.8<br />

0.6<br />

0.4<br />

0.2 R = 0.1, Compression<br />

R = 0.5, Compression<br />

0<br />

R = 0.1, Tension<br />

103 102 101 104 105 106 107 108 1.4<br />

1.2<br />

1<br />

0.8<br />

0.6<br />

10 2<br />

Cycles<br />

R = 0.1, Compression<br />

R = 0.5, Compression<br />

R = 0.1, Tension<br />

Figure 8.5 (continued)<br />

(c)<br />

10 3 10 4 10 5 10 6 10 7<br />

Cycles<br />

(d)<br />

Endurance<br />

limit<br />

the number of cycles to failure relates to specimen fracture in tension–tension<br />

fatigue, and to the number of cycles, NI, to initiate progressive shortening<br />

in compression–compression fatigue. Results are shown in Figure 8.5(a) for<br />

an Alporas foam, in Figure 8.5(b) for an Alulight foam, in Figure 8.5(c) for<br />

an Alcan foam and in Figure 8.5(d) for a Duocel foam. The following broad<br />

conclusions can be drawn from these results:<br />

1. The number of cycles to failure increases with diminishing stress level. An<br />

endurance limit can usefully be defined at 1 ð 10 7 cycles, as is the practice<br />

for solid metals.<br />

2. The fatigue life correlates with the maximum stress of the fatigue cycle,<br />

max, rather than the stress range 1 for all the foams considered:

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