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Metal Foams: A Design Guide

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60 <strong>Metal</strong> <strong>Foams</strong>: A <strong>Design</strong> <strong>Guide</strong><br />

More generally, if the performance metrics for a reference material M0 are<br />

known, those for competing materials are found by scaling those of M0 by<br />

the ratio of their material indices. There are many such indices. A few of<br />

those that appear most commonly are listed in Table 5.3. More are listed in<br />

the Appendix.<br />

Table 5.3 Material indices a<br />

Function, objective and constraint Index<br />

(and example)<br />

Tie, minimum weight, stiffness prescribed<br />

(cable support of a lightweight stiffness-limited tensile structure)<br />

Tie, minimum weight, stiffness prescribed<br />

(cable support of a lightweight strength-limited tensile structure)<br />

Beam, minimum weight, stiffness prescribed<br />

(aircraft wing spar, golf club shaft)<br />

Beam, minimum weight, strength prescribed<br />

(suspension arm of car)<br />

Panel, minimum weight, stiffness prescribed<br />

(car door panel)<br />

Panel, minimum weight, strength prescribed<br />

(table top)<br />

Column, minimum weight, buckling load prescribed<br />

(push-rod of aircraft hydraulic system)<br />

Spring, minimum weight for given energy storage<br />

(return springs in space applications)<br />

Precision device, minimum distortion, temperature gradients<br />

prescribed<br />

(gyroscopes; hard-disk drives; precision measurement systems)<br />

Heat sinks, maximum thermal flux, thermal expansion prescribed<br />

(heat sinks for electronic systems)<br />

Electromagnet, maximum field, temperature rise and strength<br />

prescribed<br />

(ultra-high-field magnets; very high-speed electric motors)<br />

˛/<br />

˛/<br />

/E<br />

/ y<br />

/E 1/2<br />

/ 2/3<br />

y<br />

/E 1/3<br />

/ 1/2<br />

y<br />

/E 1/2<br />

E/ 2 y<br />

1/ Cp<br />

Note: D density; E D Young’s modulus; y D elastic limit; D thermal conductivity; ˛ D thermal expansion coefficient;<br />

D electrical conductivity; Cp D specific heat.<br />

a The derivation of these and many other indices can be found in Ashby (1999).

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