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Metal Foams: A Design Guide

Metal Foams: A Design Guide

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Activity<br />

Research<br />

Industrial<br />

take-up<br />

0 5 10 15 20<br />

Years<br />

Introduction<br />

Figure 1.2 A more attractive development history than that of Figure 1.1.<br />

Early formulation of design rules, research targeted at characterizing the<br />

most useful properties, and demonstrator projects pull the ‘take-up’ curve<br />

closer to the ‘research’ curve<br />

and loadings; the ways in which the properties of metal foams influence the<br />

use of these formulae are emphasized.<br />

Mechanical design with foams requires constitutive equations defining the<br />

shape of the yield surface, and describing response to cyclic loading and to<br />

loading at elevated temperatures. These are discussed in Chapters 7, 8 and 9.<br />

One potential application for foams is that as the core for sandwich beams,<br />

panels and shells. Chapter 10 elaborates on this, illustrating how the stiffness<br />

and strength of weight-optimized sandwich structures compare with those of<br />

other types. Chapters 11, 12 and 13 outline the use of metal foams in energy,<br />

acoustic and thermal management. Chapter 14 describes how they can be cut,<br />

finished and joined. Chapter 15 discusses economic aspects of metal foams<br />

and the way economic and technical assessment are combined to establish<br />

viability. Chapter 16 reports case studies illustrating successful and potential<br />

applications of metal foams. Chapter 17 contains a list of the suppliers of<br />

metal foams, with contact information. Chapter 18 lists Web sites of relevant<br />

research groups and suppliers. The <strong>Guide</strong> ends with an Appendix in which<br />

material indices are catalogued.<br />

1.2 Potential applications for metal foams<br />

Application Comment<br />

Lightweight structures Excellent stiffness-to-weight ratio when loaded in<br />

bending: attractive values of E 1/3 / and<br />

1/2 / – see Chapter 5 and Appendix<br />

y<br />

3<br />

Continued on next page

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