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Metal Foams: A Design Guide

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F/2 F/2<br />

F/2 F/2<br />

τ Core<br />

Characterization methods 35<br />

Figure 3.8 The sandwich-beam test, configured so that the core is loaded<br />

predominantly in shear<br />

which may be difficult to obtain in practice. The sandwich panel test has the<br />

virtue that it is closely related to the practical application of foams as the core<br />

of a sandwich panel.<br />

3.8 Creep testing<br />

Creep tests are performed using a standard testing frame which applies a<br />

dead load via a lever arm to a specimen within a furnace. The temperature<br />

of the furnace should be controled to within 1°C. Displacement is measured<br />

using an LVDT attached to the creep frame in such a way that although it<br />

measures the relative displacement of the specimen ends, it remains outside the<br />

furnace. Compression tests are performed by loading the specimen between<br />

two alumina platens. Tension tests are performed by bonding the specimens<br />

to stainless steel grip pieces with an aluminum oxide-based cement (e.g.<br />

Sauereisen, Pittsburg, PA). The steel pieces have holes drilled through them<br />

and the cement is forced into the holes for improved anchorage.<br />

Data for creep of aluminum foams can be found in Chapter 9.<br />

3.9 Indentation and hardness testing<br />

Reproducible hardness data require that the indenter (a sphere or a flatended<br />

cylinder) have a diameter, D, that is large compared with the cell size,<br />

d⊲D/d > 7⊳. Edge effects are avoided if the foam plate is at least two indenter<br />

diameters in thickness and if the indentations are at least one indenter diameter<br />

away from the edges of the plate. Because they are compressible, the indentation<br />

strength of a foam is only slightly larger than its uniaxial compressive<br />

strength. By contrast, a fully dense solid, in which volume is conserved during

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