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Metal Foams: A Design Guide

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Sandwich structures 145<br />

plastic yielding, which reduces the local stiffness of the shell and, in<br />

turn, hastens collapse. Since they always exist, practical designs take this<br />

imperfection sensitivity into account. Generally, experimental results establish<br />

a knockdown factor on the theoretical loads that may be used as the design<br />

limit with relative impunity. <strong>Guide</strong>lines for such an experimental protocol are<br />

provided by two conclusions from a study of the interaction between plasticity<br />

and imperfections in optimally designed axially compressed sandwich shells<br />

(Hutchinson and He, 1999). When the perfect cylindrical shell is designed<br />

such that buckling and face sheet yielding coincide, buckling in the imperfect<br />

shell nearly always occurs prior to plastic yielding. Thus, knockdown factors<br />

obtained from standard elastic buckling tests are still applicable to the<br />

optimally designed shells. A similar statement pertains when core yielding<br />

in the perfect shell is coincident with buckling.<br />

Weight index<br />

ψ = W/ρs 2b(103 )<br />

12<br />

10<br />

8<br />

6<br />

4<br />

2<br />

0<br />

0 2 4<br />

Π = P/s f y b(×103 )<br />

Load index<br />

Buckling mode<br />

ρ c /ρ s = 0.1<br />

ε f y = 0.007<br />

6<br />

Thin sandwich<br />

structure<br />

Configuration<br />

Figure 10.18 Minimum weight axially compressed panels<br />

b<br />

P

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