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(MERAF) for the Base Metals Smelting Sector - CCME

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T.8 Summary of Emission Reduction Options (2008 and 2015)<br />

Site Option <strong>for</strong> Reduction By 2008 Option <strong>for</strong> Reduction By 2015<br />

Hudson Bay Mining<br />

and <strong>Smelting</strong><br />

Inco Thompson<br />

Falconbridge Kidd<br />

Falconbridge<br />

Sudbury<br />

Inco Copper Cliff<br />

Noranda Horne<br />

Incremental improvements to gas<br />

handling system<br />

Capital Cost: $30 to 60 million<br />

Operating Cost: $3 to 6 million/year<br />

Reduction: 10% to 50% of toxics and<br />

PM. (10% of 2000 estimate<br />

assumed). No effect on SO 2 .<br />

Improvements to gas handling<br />

system<br />

Capital Cost: $20 to 70 million<br />

Operating Cost: $ 2 to 7 million/year<br />

Reduction: 20% to 50% of toxics and<br />

PM. (20% assumed). No effect on<br />

SO 2,<br />

Wet scrubbing technology or<br />

High Temperature Particulate<br />

Removal<br />

Capital Cost: $6 to 20 million<br />

Operating Cost: $1 to2 million<br />

Reduction: Greater than 90% of<br />

toxics, PM and SO 2 in Feed Prep<br />

and Scrap Melting Stacks<br />

Wet scrubbing technology<br />

Capital Cost: $50 to 80 million<br />

Operating Cost: $5 to 8 million/year<br />

Reduction: Greater than 90% of<br />

toxics, PM and SO 2 . (90%<br />

assumed).<br />

Wet scrubbing of Fluid Bed<br />

Roaster off-gas<br />

Capital Cost: $60 to 80 million<br />

Operating Cost: $6 to 8 million/year<br />

Reduction: Greater than 97% of<br />

toxics, PM and SO 2 from Fluid Bed<br />

Roaster stream. (97% of Fluid Bed<br />

Roaster contribution assumed).<br />

Increasing percentage of matte<br />

processed through <strong>the</strong> Noranda<br />

continuous converter expansion<br />

of <strong>the</strong> acid plant and connection<br />

of Peirce-Smith converters to<br />

acid plant<br />

Capital Cost: $20 to 50 million<br />

Installation of hydrometallurgical<br />

process*<br />

Capital Cost: $500 to 800 million<br />

Operating Savings: $2 to 3 million/year<br />

Reduction: Greater than 90% of toxics,<br />

PM and SO 2 . (90% of 2000 estimate<br />

assumed <strong>for</strong> PM, 95% assumed <strong>for</strong><br />

SO 2 ).<br />

Smelter modernization and acid<br />

plant<br />

Capital Cost: $500 to 700 million<br />

Operating Cost: $35 to 45 million/year<br />

Reduction: Greater than 90% of toxics,<br />

PM and SO 2 . (90% assumed).<br />

No major changes beyond 2008<br />

No major changes beyond 2008<br />

Continuous converting technology*<br />

Capital Cost: $200 to 350 million<br />

Operating Savings: $2 million/year<br />

potential costs due to additional acid<br />

production<br />

Reduction: Greater than 90% of toxics,<br />

PM and SO 2 of smelter releases. (90%<br />

of copper stack releases assumed).<br />

No major changes beyond 2008<br />

xxiii

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