(MERAF) for the Base Metals Smelting Sector - CCME

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Disclaimer This report was prepared for the Canadian Council of Ministers of the Environment (CCME) and Environment Canada (EC). This publication is a working paper only. It contains information which has been prepared for, but not approved by, the CCME or EC. CCME or EC are not responsible for the accuracy of the data contained in the publications and do not warrant, or necessarily share or affirm, in any way, any opinions expressed therein. Mention of trade names or commercial products does not constitute recommendation or endorsement of use. This document does not purport to address all the safety aspects associated with its use. Anyone using this document has the responsibility to consult the appropriate authorities and to establish health and safety practices in conjunction with any regulatory authority prior to use. This report was prepared by the Minerals and Metals Division for the account of Environment Canada. The material in it reflects the Minerals and Metals Division’s judgment in light of the information available to it at the time of preparation. Any use which a third party makes of this report, or any reliance on or decisions to be made based on it, are the responsibility of such third parties. The Minerals and Metals Division accepts no responsibility for damages, if any, suffered by any third party as a result of decisions made or actions based on this report. While members of the Base-metals Environmental Multistakeholder Advisory Group (BEMAG) participated in draft report reviews, the text of this report does not necessarily incorporate all comments suggested by the BEMAG members and therefore does not necessarily reflect the views of all BEMAG members. i
Acknowledgments The principal author of the report, Serge Langdeau, would like to acknowledge and thank Hatch staff, particularly Mary Ann Crichton and Dianne Rubinoff and all the members of the Base-metals Environmental Multistakeholder Advisory Group (BEMAG) for their helpful comments and constant efforts to make this draft report as complete and relevant as possible. The Base-metals Environmental Multistakeholder Advisory Group (BEMAG) members are listed in the following table. Role Name Affiliation Provincial Government Begoray, Larry Alberta Industry Deveau, Paul Noranda Federal Government Finlay, Patrick Environment Canada Industry Fraser, Wayne Hudson Bay Mining & Smelting Provincial Government Grass, Don New Brunswick Provincial Government Johnson, Carl British Columbia Industry Hulett, Les INCO Industry Kemp, Denis J. Falconbridge Federal Government Koren, Dave Natural Resources Canada Federal Government Langdeau, Serge Environment Canada Industry Laurie-Lean, Justyna Mining Association of Canada Industry MacQuarrie, Brian INCO Industry Moulins, Jacques Noranda Provincial Government Potvin, Raymond Ontario Provincial Government Roy, Guy Québec Federal Government Seed, Lorraine Health Canada Industry Sentis, Randy Teck Cominco Provincial Government Smith, Ken Ontario Industry Surges, Leonard Noranda Industry Szumylo, Wally INCO Federal Government Ternan, Sarah Environment Canada Public Interest Groups Tilman, Anna Save the Oak Ridges Moraine Coalition Federal Government Vance, Jim Natural Resources Canada Public Interest Groups Walker, Bruce STOP ii
Page 1: FINAL REPORT Multi-pollutant Emissi
Page 5 and 6: Summary The purpose of the report i
Page 7 and 8: • Recommendations to address info
Page 9 and 10: • The Minerals and Metals Foundat
Page 11 and 12: The next series of tables illustrat
Page 13 and 14: 1,800.00 1,600.00 1,400.00 1,200.00
Page 15 and 16: S.4 Current emission management pra
Page 17 and 18: − The EPA has started developing
Page 19 and 20: T.1 Technical Options for Emission
Page 25 and 26: The predicted future releases and t
Page 27 and 28: Noranda Gaspé Rest of Sector** Sit
Page 29 and 30: Recommendation #3 It is also recomm
Page 31 and 32: 2.4.8. Leaching ...................
Page 33 and 34: 4.1.11.6. Mercury..................
Page 35 and 36: Figure 35: 2000 Nickel - Air Emissi
Page 37 and 38: Table 34: World Bank Guidelines for
Page 39 and 40: 1. Introduction The purpose of the
Page 41 and 42: strong surrogate for fine particles
Page 43 and 44: • These sectors are common to mos
Page 45 and 46: (a) have or may have an immediate o
Page 47 and 48: 2. INDUSTRY PROFILE 2.1. Sector Def
Page 49 and 50: 2.3. Base Metals Smelting Processes
Page 51 and 52: 2.3.1. Pretreatment Pretreatment of
Page 53 and 54:
Metallic impurities either dissolve
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2.4. Environmental Concerns 29 The
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sulphur dioxide in the off-gases th
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2.5. Canadian Base Metals Smelters
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ammonium sulphate fertilizers. The
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The copper smelter uses pyrometallu
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copper, zinc, cadmium and indium, a
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2.6.6.2. Noranda Inc., Division CEZ
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2.7. Key Industrial Associations Ex
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In terms of tonnage, zinc ranks fir
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Table 4: Canadian Base Metals Expor
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ased 62 pricing system. In response
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The LME has a multi-tiered membersh
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The BMSS IT held ten meetings betwe
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3.1.1.2. Smelters Emissions Testing
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achieve their commitments, are publ
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All the companies mentioned in this
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emoved for processing in the Copper
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Lead Concentrate Zinc Residue Lead
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3.2.2. Sherritt International Corpo
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3.2.2.5. Cobalt conversion and redu
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Figure 4: Sherritt Metals Refinery
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The blister copper is then treated
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Figure 6: Hudson Bay Mining and Sme
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Figure 7: Inco Thompson Nickel Smel
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3.2.5. Falconbridge Limited, Kidd M
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electrostatic precipitator dust fro
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Figure 10: Falconbridge Kidd Copper
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3.2.6. Falconbridge, Sudbury Divisi
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Figure 12: Falconbridge Sudbury Nic
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from the fluid bed roasters are tre
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Figure 14: Inco Copper Cliff Nickel
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3.2.8. Inco Port Colborne 87 Figure
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3.2.9. Noranda Inc., Horne Smelter,
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Figure 17: Noranda Horne Copper Sme
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Figure 18: Noranda CEZ Zinc Plant T
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Fugitive emissions from the TBRC op
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3.2.12. Noranda Inc., Division Mine
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Figure 20: Noranda Gaspé Copper Sm
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with water to preserve the environm
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3.3. Analysis of Emissions 3.3.1. T
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Table 6: Historical Trends of Total
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Table 8: Historical Trends of Arsen
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Table 10: Historical Trends of Lead
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Table 12: Historical Trends of Nick
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350 300 250 200 150 100 Total Secto
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1,400.00 1,200.00 1,000.00 800.00 6
Page 147 and 148:
Table 13: Releases of Dioxins and F
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3.4. Other Current Emissions Inform
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Sulphur Dioxide - Air EPI 4500 4000
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Cadium - Air EPI 0.2 0.15 0.1 0.05
Page 155 and 156:
Mercury- Air EPI 9 8 7 6 5 4 3 2 1
Page 157 and 158:
4. CURRENT EMISSION MANAGEMENT PRAC
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The “Alberta Ambient Air Quality
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4.1.9. New Brunswick New Brunswick
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4.1.11.1. Particulate Matter Table
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Table 15: Canadian Ambient Particul
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Sulphur Dioxide Releases from Coppe
Page 169 and 170:
4.1.11.3. Arsenic Table 18 shows th
Page 171 and 172:
4.1.11.5. Lead Table 22 shows the C
Page 173 and 174:
4.1.11.6. Mercury Table 24 shows th
Page 175 and 176:
4.1.11.7. Nickel Table 26 shows the
Page 177 and 178:
New Source Performance Standards (N
Page 179 and 180:
Table 31: US National Emission Stan
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In the permitting process, faciliti
Page 183 and 184:
Table 34: World Bank Guidelines for
Page 185 and 186:
4.2.4. Australia Air quality is con
Page 187 and 188:
Table 39: Australia/New South Wales
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4.2.5. Japan Environmental quality
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Sulphur dioxide, particulate matter
Page 193 and 194:
Table 47: Germany Particulate Matte
Page 195 and 196:
Table 51: The Netherlands Sulphur D
Page 197 and 198:
Table 53: France Particulate Matter
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The Environment Protection (Prescri
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Table 60: United Kingdom Releases t
Page 203 and 204:
4.2.12. Other European Countries Ta
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4.3. Best Available Techniques for
Page 207 and 208:
4.4. Options and Preliminary Cost E
Page 209 and 210:
plant. It would be possible to inst
Page 211 and 212:
4.4.2. Inco Limited, Thompson Divis
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4.4.3. Falconbridge, Sudbury Divisi
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4.4.4. Inco Limited, Sudbury/Copper
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4.4.5. Noranda Inc., Horne Smelter,
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4.4.6. Noranda Inc., Division Mines
Page 221 and 222:
Table 78: Technical Options for Emi
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Site Option for Reduction By 2008 O
Page 225 and 226:
Site Option for Reduction By 2008 O
Page 227 and 228:
Noranda Horne Site Option for Reduc
Page 229 and 230:
5. CONCLUSIONS AND RECOMMENDATIONS
Page 231 and 232:
Appendix A: Health and Environmenta
Page 233 and 234:
List of Acronyms AAQ AAQC ARET BACT
Page 235 and 236:
UN/ECE URL USEPA VCR VOC United Nat
Page 237 and 238:
at the anode and selectively plates
Page 239:
Sinter: Slag: Slag cleaning: Top Bl
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(MERAF) for the Base Metals Smelting Sector - CCME

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