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Volume 8 – Mechanical and Electrical Services - Malaysia Geoportal

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Chapter 10 SCADA AND AUTOMATION SYSTEM<br />

e) Automatically SMS Maintenance Reminder to maintenance staff<br />

f) Automatically SMS Spare Part Replacement Reminder to maintenance staff<br />

10.7 INSTALLATION OF SCADA SYSTEM<br />

Below are the installations involved for the SCADA System:<br />

a) Installation of Automation System<br />

b) Installation of SCADA System<br />

10.7.1 Installation of Automation System<br />

Automation system at site is an integration of instruments like actuators, level sensors <strong>and</strong> others<br />

with RTU (Remote Terminal Unit) to perform as an automatic TCG operation system besides logging<br />

data for SCADA system. Beside, during any critical event like power failure the system will also alert<br />

the user through SMS.<br />

10.7.2 Installation of SCADA System<br />

SCADA (Supervisory Control <strong>and</strong> Data Acquisition) is the core of the system. It works closely with<br />

automation system to perform a better automation <strong>and</strong> SCADA control system. Installation of SCADA<br />

system including:<br />

a) Installation of SCADA Server<br />

b) Installation of Server communication (GPRS, Fix IP)<br />

c) Installation of RTU web base SCADA<br />

d) Installation of SCADA workstation<br />

e) Installation of Portable Retrieval Unit<br />

10.8 TESTING AND COMMISSIONING<br />

Site Test of all Equipment after installation, <strong>and</strong> provide certified records, in triplicate, of the results.<br />

Installed system shall ensure smooth operational of the entire system installed for minimum 2 weeks<br />

prior to Pre-Test. Each component device shall be exercised for the full extent of its capability, from<br />

minimum to maximum <strong>and</strong> under automatic control, where such is applicable, as well as manual<br />

operation. Pre-test should be carried out by contractor before real testing <strong>and</strong> commissioning carried<br />

out by DID officer. Testing procedure, testing form, testing schedule, necessary equipment <strong>and</strong><br />

instruments shall be prepared for the Testing <strong>and</strong> Commissioning. Installed system shall ensure<br />

smooth operational of the entire system installed for minimum 3 months prior to Testing <strong>and</strong><br />

Commissioning. Appropriate documentation of all equipment <strong>and</strong> system submittal record,<br />

installation <strong>and</strong> operational verification for all devices shall be provided. This documentation shall be<br />

consolidated in a Commissioning <strong>and</strong> Closeout Manual.<br />

10.9 TRAINING REQUIREMENTS IN IMPLEMENTATION OF ICT AND ICA<br />

(INFORMATION & COMMUNICATION TECHNOLOGY/APPLICATION) SYSTEMS<br />

Practical training should be carried out for each site <strong>and</strong> a large scale overall training. This will<br />

comprise Engineers <strong>and</strong> Technician who will ultimately be responsible for the operation <strong>and</strong><br />

maintenance of the system. The training course shall comprise the following lectures <strong>and</strong> practice.<br />

The training should be delivered in two level:<br />

a) Training for management level<br />

b) Training for operation <strong>and</strong> maintenance level<br />

10-20 March 2009

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