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Volume 8 – Mechanical and Electrical Services - Malaysia Geoportal

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Chapter 10 SCADA AND AUTOMATION SYSTEM<br />

Outline of the principles of the hardware <strong>and</strong> software as following:<br />

a) <strong>Electrical</strong> <strong>and</strong> electronics fundamentals<br />

b) Communication equipment system; methods <strong>and</strong> mechanism<br />

c) Data Acquisition System<br />

d) PLC/RTU <strong>and</strong> Interfacing<br />

e) Gates Operation<br />

f) Setting of actuator<br />

g) Sizing <strong>and</strong> selection of actuator<br />

h) Instrument methodology; water level sensor<br />

i) Error prevention, detection <strong>and</strong> correction<br />

j) Software Programming <strong>and</strong> Operating System<br />

k) Data Management<br />

l) Installation <strong>and</strong> operating of each equipment<br />

m) Operation, Maintenance <strong>and</strong> repair<br />

n) Networking <strong>and</strong> System Integration.<br />

The outlines of the ‘on site training’ as below but not limited as following:<br />

a) Calibration of water level sensor <strong>and</strong> any other instrument installed at site<br />

b) Setting mechanism for control panel<br />

c) Setting of actuator<br />

d) System maintenance<br />

e) Operation <strong>and</strong> maintenance<br />

10.10 FACTORY INSPECTION AND TEST<br />

The purpose of the factory inspection is to establish whether the manufacturer has the conditions for<br />

manufacturing the electrical product according to the relevant requirements. Factory inspections are<br />

consisted of the initial factory inspection (carried out simultaneously with the certification test) <strong>and</strong><br />

the regular factory inspection.<br />

Initial factory inspection is carried out to assure the manufacturing system can supply the products<br />

submitted for registration at a stable pace <strong>and</strong> a high degree of quality. Regular factory inspection is<br />

performed for the purpose of follow up. Initial factory inspection should be applied to equipments<br />

like actuators, Sensors, Control panels <strong>and</strong> controllers. Meanwhile, regular factory inspection should<br />

be carried out for SCADA software development <strong>and</strong> maintenance.<br />

10.11 QUALITY ASSURANCE<br />

The quality assurance review shall be conducted independently. The contractor shall appoint the<br />

competent personnel with both agreement of S.O <strong>and</strong> contractor. The personnel shall have minimum<br />

10 years solid experience in h<strong>and</strong>ling quality assurance site supervision of gate automation system<br />

<strong>and</strong> any relevant field of expert. Reviewer with DID experience will be an advantage.<br />

The contractor shall ensure the tasks but not limited of the following are being carried out by the<br />

assigned personnel:<br />

a) to ensure the that all construction activities comply with approved drawings <strong>and</strong><br />

specifications<br />

b) to ensure that field decisions are based on sound engineering <strong>and</strong> environmental<br />

considerations<br />

c) to ensure communication between the contractor, consultant <strong>and</strong> DID regarding any<br />

changes or modifications incorporated<br />

d) to ensure that all inspected <strong>and</strong> relevant activities are properly documented.<br />

e) shall be at site <strong>and</strong> ensure that all installation activities according to specification<br />

March 2009 10-21

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