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ICMCTF 2012! - CD-Lab Application Oriented Coating Development

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<strong>2012</strong> R.F. Bunshah Annual Award & <strong>ICMCTF</strong> Lecture<br />

Sture Hogmark<br />

Materials Science and Tribology, Ångström <strong>Lab</strong>oratory, Uppsala University, Sweden<br />

This Award is intended to recognize outstanding research or technological innovation in the areas of interest to the Advanced<br />

Surface Engineering Division (ASED) of the AVS, with emphasis on the fields of surface engineering, thin films, and related<br />

topics.<br />

Sture Hogmark began working on materials science aspects of tribology, which continued to be the<br />

focus of his career, as a graduate student in Uppsala University, Sweden, in the early 1970s. With a<br />

background in engineering physics, he obtained his PhD in 1976 based on his research into the mechanisms<br />

of tool steel wear. In 1980, Hogmark initiated the Tribomaterials Group at the Ångström<br />

<strong>Lab</strong>oratory, and in 1998 he was appointed Professor of Materials Science and Tribology at Uppsala<br />

University, a chair he occupied until his retirement in 2010. He is presently an Emeritus Professor of<br />

Materials Science and Tribology.<br />

Sture widened his research to include many kinds of tools and critical mechanical components. This<br />

work was carried out in collaboration with Swedish companies including Uddeholm, Sandvik,<br />

Erasteel, Volvo, and Scania. The science of tribology was initially very descriptive, and development<br />

of reliable tests and test methodologies was an early priority. Energy savings and materials and<br />

environmental conservation are global research targets.<br />

Materials properties are linked to practical performance with the aim to design materials and surfaces that can generate low<br />

friction and, hence, exhibit high wear resistance. FIB, SEM, TEM, ESCA, AES, AFM, and nanoindentation are examples of<br />

important research tools.<br />

In the late 1970s, Hogmark was one of the first to investigate the use of coatings on cutting tools to reduce wear, and later on<br />

forming tools and mechanical components for which the combination of low friction, low wear, and excellent galling resistance<br />

are essential. Today, his coatings research includes active “smart” materials that respond mechanically, chemically, or<br />

with lubricants during tribological loading to reduce friction and wear.<br />

Among Hogmark’s achievements are the following: developing the relationship between surface properties and sliding<br />

friction (1979), deriving a model for hardness measurements in thin films (1984), synthesizing the first nanocrystalline<br />

diamond coatings (1996), introducing wear-resistant multilayered coatings (1998), developing an understanding of residual<br />

stresses in thin coatings (1999), elucidating the role of lubricant additives for protection of steel/diamond-like carbon film<br />

contacts (2003), and explaining the superior tribological behaviour of stellite in heavily-loaded tribological contacts (2009).<br />

Hogmark and his PhD students have launched several companies based on the results of their tribological research. These<br />

include TiSurf International, Nova Diamant, Applied Nano Surfaces, and Primateria.<br />

Hogmark has graduated more than 50 PhD students, published 180 papers, and presented more than 200 conference lectures.<br />

Currently, he is engaged in research on the surfaces of skis for optimum glide and, together with colleagues, has recently<br />

uncovered the “mystery” of the curling of curling stones. Another recent interest is the development of heat- and corrosionresistant<br />

materials and thin film coatings for generation-IV nuclear reactors<br />

Abstract: Tribological <strong>Coating</strong>s: Novel Concepts and Conditions for Successful <strong>Application</strong><br />

The expectations for tribological coatings are very high. On a global scale, they should help preserve the environment by minimizing<br />

materials consumption and energy waste, while offering wear protection and low friction. In addition, coated tools and<br />

components are expected to function as designed throughout long lifetimes. A large number of excellent coating materials have<br />

been developed that have high hardness and wear resistance, and simultaneously exhibit very low friction. However, a good<br />

coating material is not sufficient; a number of additional conditions must be fulfilled. This talk has two aims: to guide in the<br />

selection and practical use of tribological coatings in order to enjoy their full potential, and to demonstrate some current trends<br />

in coating development for low friction applications.<br />

There are a number of parameters, as shown below, that determine whether a coated tool or mechanical component will function<br />

successfully during its entire expected lifetime. Depending on the application, the external conditions that the coating<br />

experiences will have a stronger or weaker influence.<br />

(continued)<br />

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