<strong>SYNTEC</strong> <strong>CNC</strong> application <strong>manual</strong>4. optical ruler application unusual deal :I. when machine runs ,only encoder circuit can not tremble, cirsuit tremblehard when add optical ruler ,possible problem is optical ruler installationrigidity not goodII. first ,do not start pitch error compensation ,diagnosis screen parameter104-107 is the same as mechanical coordinate ,for <strong>CNC</strong> servo locate functionnormal(servo set the machine O.K.)III. servo locate normal ,but when machine measure position by laser ,it seemsto have backlash ,please measure contact position of machine and the haedof optical ruler by laser ,make sure laser measurement is the same positionas optical ruler (104-107) if they are different and have backlash ,thatshows rigidity not enough in connection areaIV. do not start pitch error compensation ,measure by laser ,do manytimes,measurement reappear is bad ,it shows machine rigidity notgood ,should deal machine rigidity not good first ,reappear is bad inmachine ,can not get the result of pitch error compensation of high precisionoptical ruler .V. do not start pitch error compensation , measure by laser ,do manytimes,measurement reappear is good, but precision is bad ,it shows thereis error in optical ruler,reach high precision needed only start pitch errorcompensation108
<strong>SYNTEC</strong> <strong>CNC</strong> application <strong>manual</strong>4.3 following error(Ferr) parameter definition :Ferr quality : because servo quality ,location of servo motor ,cannot react the command ofcontroller immediately ,fall behind occur ,this value is related by two reasons :• speed command(Vcmd) : higher speed ,fall behind more ,lower speed ,fall behind less• circuit gain setup(Kp) : the gain more ,less fall behind• public form : Ferr = Vcmd/Kpnoun explain :servo circuit gain : rigidity set of servo system ,gain value more ,orbit track precisionbetter ,process precision better(call on parameter 181-200 description)Error counter : the error between the command that contoller send to axle card with actualvaluethat encoder back to axle card ,when static this value for offset ,when in motion modethis value for Ferr ,this value shows in diagnosis screen parameter 8,9,10,11reasonable Ferr : controller will show the mapping reasonable value of motion speed now indiagnosis screen NO. 32,33,34,35 parameter ,let the person consult to set themachine ,compare parameter 8,9,10,11 ,can check set of parameter unreasonableMaxium Ferr : setting value of controller inside ,when Ferr reach to unreasonable value(MaxiumFerr) ,means there is a big problem in system ,controller will pause the movement now ,sendALARM message ,this ALARM will remove automatically when Ferr back to reasonablerange ,no need to push “REAET “ key ,this value shows in diagnosis screen NO. 16,17,18,19parameterSteps of set the machine and diagnosis :1. enter all the mechanical parameter in mechanical check table ,to parameter of controller2. enter all thr servo parameter to controller in electronic control check table3. go in to diagnosis screen ,let servo offset value adjust to 0(paameter 8,9,10,11)4. move the machine by CON JOG ,compare diagnosis screen Ferr value( 8,9,10,11 ) toreasonable Ferr value(32,33,34,35) ,if they are the same ,means setup of system is correct5. if there is a big error between Ferr value and reasonable value ,change CON JOG speed ,see ifthe error is bigger or not ,if not ,it shows the error come from mechanical problem ,if blow up inthe same rate ,it should set error of related parameter ,please check related parameter6. mechanical related parameter : the rate of gear wheel(121-160) ,pitch of screw(161-180)7. electronic control related parameter : encoder resolution(61-80) ,axle cardfrequency(81-100) ,motor gained(101-120)8. servo parameter setup : servo system circuit gained(181-200)note :• this value has big effect of process precision ,set the servo machine must set to the actualvalue close to reasonable value109