A Self-Learning Manual - Institution of Engineers Mauritius

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A Self-Learning Manual Mastering Different Fields of Civil Engineering Works (VC-Q&A Method) Vincent T. H. CHU (i) The presence of rust impairs the bond strength of deformed reinforcement because corrosion occurs at the raised ribs and fills the gap between ribs, thus evening out the original deformed shape. In essence, the bond between concrete and deformed bars originates from the mechanical lock between the raised ribs and concrete. The reduction of mechanical locks by corrosion results in the decline in bond strength with concrete. (ii) The presence of corrosion reduces the effective cross sectional area of the steel reinforcement. Hence, the available tensile capacity of steel reinforcement is reduced by a considerable reduction in the cross sectional area. (iii) The corrosion products occupy about 3 times the original volume of steel from which it is formed. Such drastic increase in volume generates significant bursting forces in the vicinity of steel reinforcement. Consequently, cracks are formed along the steel reinforcement when the tensile strength of concrete is exceeded. 12. Hong Kong General Specification for Civil Engineering Works (1992 Edition) Clause 15.09 specifies that tying wires for reinforcement adjacent to and above Class F4 and F5 finishes should be stainless steel wires. Why? (SR4) If plain steel tying wires are used for reinforcement adjacent to Class F4 and F5 finishes, it poses the problem of rust staining which may impair the appearance of exposed concrete surfaces. The rate of corrosion of plain steel tying wires is similar to normal steel reinforcement. However, for tying wires with very small diameter, upon long exposure it stands a high chance of rusting completely and these rust will stain the formwork and significantly affect the concrete finish. Therefore, stainless steel tying wires are specified for locations in the vicinity of high quality of finishes to avoid rust staining by corroded typing wires. Note: Tying wires are wires used for fixing and connecting steel reinforcement bars. 13. Which type of bar reinforcement is more corrosion resistant, epoxy-coated bars, stainless steel bars or galvanized bars? (SR4) Based on the experiment conducted by the Building Research Establishment, it was shown that the corrosion resistance of galvanized steel was the worst among the three types of bar reinforcement. For galvanized steel bars, corrosion started to occur when a certain chloride content in concrete (i.e. 0.4% by cement weight) was exceeded. However, 114
A Self-Learning Manual Mastering Different Fields of Civil Engineering Works (VC-Q&A Method) Vincent T. H. CHU for epoxy-coated bars, they extended the time taken for cracking to occur when compared with galvanized steel bars. The best corrosion resistant reinforcement among all is stainless steel. In particular, austenitic stainless steel stayed uncorroded even there was chloride contamination in concrete in the experiment. Reference is made to K. W. J. Treadaway (1988). 14. Does the presence of rust have adverse impact to the bond performance of bar reinforcement? (SR4) In fact, the presence of rust in bars may not have adverse impact to the bond performance and it depends on the types of bar reinforcement under consideration. For plain round bars, the rust on bars improves the bond performance by the formation of rough surfaces which increases the friction between steel and concrete. However, for deformed bars, the same theory cannot apply. The presence of rust impairs the bond strength because corrosion occurs at the raised ribs and subsequently fills the gap between ribs, thus evening out the original deformed shape. In essence, the bond between concrete and deformed bars originates from the mechanical lock between the raised ribs and concrete. On the contrary, the bond between concrete and plain round bars derives from the adhesion and interface friction. With such differences in mechanism in bonding, the behaviour of bond between deformed bars and plain round bars in the presence of rust varies. Reference is made to CIRIA Report 147. 15. What is the difference in bonding performance to concrete between epoxy-coated bars and galvanized bars? Based on the findings of CEB Bulletin 211 [11], the bonding of galvanized bars to concrete is lower in early age owing to hydrogen release when zinc reacts with calcium hydroxide in concrete and the presence of hydrogen tend to reduce the bond strength between galvanized bars and concrete. However, bonding will increase with time until the full bond strength of ungalvanized bars is attained. For epoxy-coated bars, there is a 20% decrease in bond strength for bars placed at the bottom of concrete sections while for bars placed on the top 115
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A Self-Learning Manual - Institution of Engineers Mauritius

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