A Self-Learning Manual - Institution of Engineers Mauritius

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A Self-Learning Manual Mastering Different Fields of Civil Engineering Works (VC-Q&A Method) Vincent T. H. CHU 13. What is the purpose of bolt tightening sequence in flanged joints? (DW6) Bolted flange joint is widely used in watermains. In essence, a bolt axial tension is applied by the torque control method. The preload values are recommended by gasket suppliers to control gasket crushing and to achieve proper gasket seating stress. A proper bolt tightening sequence in flanged joints is essential to control stress variation in flange joint components. Otherwise, leakage occurs at flanged pipe joints during operating conditions. Most joint surface of joints is not completely flat. The sequence of bolt tightening exerts a huge effect on the resulting preloads. Since joints containing gaskets have a comparatively low compressive stiffness, bolt preloads in such joints are particularly sensitive to the tightening sequence. Owing to the compression of joint surfaces, tightening one bolt close to another pre-loaded bolt will affect the preload generated by the firstly-tightened bolt. A proper bolt tightening sequence ensures that an even preload distribution is achieved in the flanged joint. Fig. Bolt tightening sequence in flanged joints 14. What is the reason of retightening in flanged joints? (DW6) Traditional gaskets are non-elastic in nature. As such, this property of gasket results in a reduction in the bolt’s preload as time goes by. In fact, this phenomenon usually takes place shortly after installation leading to bolt relaxation. To reduce the effect of bolt relaxation which may cause 366
A Self-Learning Manual Mastering Different Fields of Civil Engineering Works (VC-Q&A Method) Vincent T. H. CHU subsequent water leakage during operation, retightening the bolts is carried out some time latter after initial tightening. 15. After the construction of watermain, prior to hydrostatic pressure test, swabbing is carried out. What is the purpose of swabbing? (DW7) Pipelines should be tested before commissioning to check the strength of watermain and the absence of leak. Before carrying out hydrostatic pressure test, swabbing is conducted to clear out rubbish and dirt left inside the pipeline during construction. Swabbing is required for pipes less than 600mm diameter because for larger size of pipes, they can be inspected internally to ensure cleanliness. After carrying out of hydrostatic pressure test, test for water sterilization is then conducted which involves collecting water sample from the pipeline. The purpose is to check the water quality like colour, turbidity, odor, pH value, conductivity etc. and is compared with the quality of water drawn from water supply point. 16. What are the controversial health issues of using asbestos cement pipes for watermain? (P2) There are suspected health hazard for using asbestos cement pipes for watermain. In drinking water the gastrointestinal tract cancer risk depends on the amount of asbestos swallowed. When asbestos cement pipes are in good condition, there should be little safety problem. However, when the pipes become aged so that some may break down, it then become a great hazard. When someone takes a little asbestos which are distributed to other parts of the body so that no single parts of the body have excessive amount of asbestos, the risk should be theoretically on the low side. The harmful effect of asbestos is its ability to accumulate in human body. The microscopic fibers lodged in tissues can act like time bombs and cause cancer years later. Since asbestos exposure is cumulative, adults have three or four decades to develop cancer after exposure while youngsters have six or seven. However, according to the findings of WHO, asbestos fibres are too large to be absorbed during the digestion. Therefore, the chance of significant transmission of asbestos fibres would seem to be low. Some evidence suggests that high density asbestos-cement products pose no detectable 367
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A Self-Learning Manual - Institution of Engineers Mauritius

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