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Medium Voltage Application Guide

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03986.C<br />

SOFT STARTERS<br />

AuCom slip-ring motor control sub-states<br />

1<br />

t1 t2 t3<br />

2<br />

V1<br />

V2<br />

3<br />

S1<br />

S2 S3 S4<br />

P1 P2 P3<br />

1 Sub-states 3 States<br />

t1 Main contactor close time S1 Ready<br />

t2 Rotor resistance contactor close time S2 Pre-start tests<br />

t3 Bypass contactor close time S3 Starting<br />

2 Output voltage S4 Running<br />

V1 100% voltage 4 Phases of operation<br />

V2 Slip-ring retard voltage P1 Start command<br />

P2 Rotor resistance current ramp<br />

P3 Shorted rotor current ramp<br />

Rotor resistance sizing<br />

When using a soft starter for slip-ring motor starting, a single stage, three phase resistance bank must be used.<br />

For an existing installation with a multi-stage resistance bank, the existing final stage resistance can normally be used.<br />

To specify a new single-stage resistance bank, use the following guideline:<br />

Slip-ring rotor resistance sizing formula:<br />

Ur<br />

Rp<br />

= 0.<br />

2×<br />

3×<br />

I<br />

Pm<br />

Pp<br />

= 0.<br />

2×<br />

3<br />

Slip-ring synchronous motors<br />

r<br />

Where:<br />

R p = rotor resistance per phase ()<br />

U r = open circuit rotor voltage (V)<br />

I r = rotor current (A)<br />

P p = power rating of rotor resistance per phase (kW)<br />

= motor shaft power (kW)<br />

P m<br />

Although they are rare, there are some older synchronous motors which use a special double winding rotor. One<br />

winding set is used for standard slip-ring rotor starting. The other winding set is a DC excitation winding used for<br />

synchronous speed running.<br />

These motors can be started using a soft starter with final stage resistance, but the control system must include a<br />

synchronisation package. This package is supplied separately to the soft starter and must be integrated into the entire<br />

system. This control method becomes complex and expensive and in most cases an upgrade will involve a complete<br />

replacement of the synchronous motor for a standard squirrel cage induction motor.<br />

710-12280-00A <strong>Medium</strong> <strong>Voltage</strong> <strong>Application</strong> <strong>Guide</strong> Page 67

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