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SUbstance flow analysis of the recycling of small waste electrical ...

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2. Background and definitions 41<br />

hazardous or valuable components and (3) upgrading, using mechanical/physical processing<br />

and/or metallurgical processing to prepare <strong>the</strong> materials for <strong>the</strong> final refining process (Cui &<br />

Forssberg 2003). In <strong>the</strong> European Union, <strong>the</strong> pre-processing must fulfil <strong>the</strong> requirements on<br />

selective treatment <strong>of</strong> certain assemblies <strong>of</strong> materials defined in <strong>the</strong> WEEE Directive. Preprocessing<br />

must also ensure that hazardous materials are prepared for disposal in an<br />

environmentally-sound way. Ferrous metals, non-ferrous metals, cables, printed circuit<br />

boards, plastics, capacitors, batteries and o<strong>the</strong>rs (for example glass, wood and hazardous<br />

materials containing mercury) are typical output fractions <strong>of</strong> sWEEE pre-processing (Hischier<br />

et al. 2005).<br />

Pre-processing can be carried out:<br />

manually,<br />

mechanically (automatic size reduction and sorting <strong>of</strong> materials through successive<br />

sorting process units) or<br />

with a semi-automatic process combining manual and mechanical techniques.<br />

A high variety <strong>of</strong> technologies for automatic size reduction are available on <strong>the</strong> market (for<br />

example hammer mills, chain shredders or rotary shears). Cui & Forssberg (2003) present<br />

automatic sorting technologies that can be found in pre-processing facilities. Gmünder<br />

(2007), Willems et al. (2006) and Zhang & Forssberg (1998) discuss <strong>the</strong> advantages and<br />

limitations <strong>of</strong> applying and combining <strong>the</strong> different technologies.<br />

By pre-processing WEEE, like by processing mineral ores, <strong>the</strong> so-called 'concentration<br />

dilemma' or ‘grade-recovery function’ applies (Hagelüken 2006a, Hodouin et al. 2001).<br />

Figure 5 illustrates <strong>the</strong> concentration dilemma. The recovery <strong>of</strong> a specific material (for<br />

example metal) from an input stream decreases with increasing purity requirements on that<br />

material separated into an output fraction. The optimum operating conditions for preprocessing<br />

are, <strong>the</strong>refore, a compromise between grade (quality) and recovery (quantity), in<br />

order to minimize <strong>the</strong> losses and at <strong>the</strong> same time to produce output materials with an<br />

acceptable quality.

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