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document title / titre du document TRP W ORK PLAN ... - emits - ESA

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<strong>TRP</strong> Work Plan 2005-2007<br />

Description of Activities<br />

TEC-SB/7935/dc<br />

12/Feb/09<br />

<strong>TRP</strong> Reference:<br />

Title:<br />

T403-03MC.B<br />

Multidisciplinary Modeling of Fluid Structure Interaction<br />

In the last decade Europe has invested significant effort in the development and qualification of various hot structures and<br />

thermal protection systems (TPS) as well as on the theoretical modeling of hypersonic flows; although major critical issues<br />

have been addressed and several investigations have been successfully carried out, further attention is required to improve<br />

the understanding of the physical phenomena occurring at the interfaces between the aerodynamic flow field and the TPS<br />

outer surface, to enhance the prediction of the thermo-mechanical environment, and, thereafter, to re<strong>du</strong>ce the design margins.<br />

To this end it is proposed to characterize the thermo-chemical fluid-surface interactions occurring in the proximity of the outer<br />

surface (and on the surface itself) by physical and numerical modeling and to study and apply a suitable fluid/structure<br />

coupled approach, so that the analysis capability of the flight thermo-mechanical environment is enhanced.<br />

A set of test cases will be selected and simulated and a recommendation will be formulated on the basis of the results<br />

analysis.<br />

Deliverables:<br />

Technical note (+ survey on critical fluid-surface interaction phenomena and fluid-Structure thermal coupling, Modeling report).<br />

Models. Computational mo<strong>du</strong>les. Test cases selection/simulation. Results analysis + conclusion/recommendation.<br />

Current TRL: TRL1-2 Target TRL: TRL3 Application Need/Date: SW operational >2010<br />

Design SW for TPS for Space<br />

Application/Mission: Transportation applications, entry Contract Duration: 18 months<br />

missions<br />

SW Clause : - Dossier0 Ref.: T-8091<br />

Consistency with Harmonisation<br />

Roadmap and Conclusions:<br />

<strong>TRP</strong> Reference: T403-09MC<br />

Title:<br />

Increase of Bolted Joint performance for CFRP<br />

Joining of structural CFRP-parts with bolts and rivets is a common approach for manufacturing and repairing in the space and<br />

aeronautical in<strong>du</strong>stry. However this joining method does not reflect an appropriate joining technology in terms of fiber<br />

reinforced plastics (FRP). The main principle in joining with bolts and rivets is the fact that forces are transferred not by<br />

tension and pressure force but by shear and bearing stress. Fiber reinforced plastics with common matrix systems usually<br />

reach good values for tension and pressure but not for bearing stresses and are therefore not suitable for a bolted joining.<br />

Current studies on metal-composite laminates for aircraft composite joints show that these offer better mechanical and fatigue<br />

performance over conventional composite bolted joints. An alternative way to increase the bearing stress would be by<br />

intro<strong>du</strong>cing local softened carbon fiber laminates. Therefore the development and evaluation of composite laminate bolted<br />

joint concepts for highly loaded launcher and RLV space applications is urgently needed. The proposed activity aims at<br />

studying and evaluating possible concepts of composite laminate bolted joint, for highly loaded space applications, including<br />

removable and replaceable joints.<br />

Deliverables:<br />

Design and verification guidelines for highly loaded composite structural joints. Reference design catalogue. Reference tests<br />

data collection. Test specimens.<br />

Current TRL: TRL2 Target TRL: TRL4 Application Need/Date: TRL5 > 2008<br />

Application/Mission: spacecraft and launcher structures Contract Duration: 18 months<br />

SW Clause : - Dossier0 Ref.: T-534<br />

Consistency with Harmonisation<br />

Roadmap and Conclusions:<br />

Page 86 of 227

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